FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Fuel Level Sensor






Fuel Level Sensor

Phased-in introduction of fuel delivery units with a changed fuel level sensor.

Removing (Old Version)

- Remove the fuel delivery unit. Refer to => [ Fuel Delivery Unit/Fuel Level Sensor ] Service and Repair.

- Note the color of the wires for installing later.

- Release the connectors - arrows - and remove the electrical wires - 1, 2 and 3 -. Bend the hooks back.






- Lift the tabs - 4 and 5 - with a screwdriver and pull the fuel level sensor downward and off - arrow -.

Installing

- Insert the fuel level sensor in the guides on the fuel delivery unit and push upward until it engages.

- Connect the wires - 1 through 3 -. Pay attention to the color.

- Pull on the connector to make sure it is secure.

- Install the fuel delivery unit. Refer to => [ Fuel Delivery Unit/Fuel Level Sensor ] Service and Repair.

Removing (New Version)

- Remove the fuel delivery unit. Refer to => [ Fuel Delivery Unit/Fuel Level Sensor ] Service and Repair.

- Pull the fuel level sensor slightly to the side and upward at the same time.






- If the sensor cannot be released this way, press the tabs - arrows - to the side slightly.






- Note the color of the wires for installing later.

- Disconnect the connectors - 1 through 3 -. Bend the hooks back.






Installing

- Connect the connectors - 1 through 3 -. Pay attention to the color.






- Pull on the connectors to make sure they are secure.

- Insert the fuel level sensor in the guide on the fuel delivery unit and push down until it engages.

- Install the fuel delivery unit. Refer to => [ Fuel Delivery Unit/Fuel Level Sensor ] Service and Repair.