Halogen Headlamps
Halogen Headlamps
Special tools, testers and auxiliary items required
• Torque Wrench (V.A.G 1331)
Removal
• It is not necessary to disconnect the battery ground cable.
• There are two headlamp manufacturers. Removing and installing the headlamp is identical for both versions.
• Removing and installing the left headlamp is shown in the illustrations. Removing and installing the right headlamp is identical.
• Always adjust the headlamp after installing it.
- Switch off ignition, switch off all electrical consumers and remove ignition key.
- Remove the radiator grille.
- Remove the front bumper cover.
- Disengage and disconnect the multi-pin connector - 1 -.
- Remove the screw - 2 - on the back of the headlamp.
- Remove three mounting bolts - arrows -.
- Pull the headlamp forward, straight out of the opening in the body.
Installation
Install in reverse order of removal, noting the following:
- Insert the three guides on the headlamp into the bottom - arrows - of the guide piece and slide it into the opening in the body.
- Install the three screws - arrows -.
- Install the screw - 2 - on the back of the headlamp.
- Tighten the screws on the headlamp to the tightening specification given in the assembly overview. Refer to => [ Halogen Headlamps Overview ] Halogen Headlamps Overview.
- Check installation position of headlamp for uniform gap dimensions.
If headlamp has an uneven gap dimension to the body, installation position must be corrected. Refer to => [ Headlamps, Correcting Installation Position ] Headlamps, Correcting Installation Position.
- Check headlamp for function.
• If one headlamp is removed, it must always be adjusted after installation.
- Check the headlamp setting and adjust if necessary.