FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Suction Jet Pump






Suction Jet Pump

On All Wheel Drive (AWD) vehicles, the fuel must be pumped out of the fuel level sensor 2 area and to the fuel delivery unit due to the shape of the fuel tank. A suction jet pump pumps the fuel from the left chamber to the right chamber in the fuel tank.

Only check the fuel level sensor 2 if the engine shuts off due to low fuel but the fuel gauge indicates the tank is still 1/4 full.

Special tools, testers and auxiliary items required

Wrench (T10202)

Torque Wrench (40-200 Nm) (V.A.G 1332)

Removing

Read the safety precautions before starting. Refer to => [ Safety Precautions ] Fuel Supply.

Pay attention to the rules of cleanliness. Refer to => [ Clean Working Conditions ] Fuel Supply.

Fuel tank overview. Refer to => [ Fuel Tank and Attachments Overview ] Fuel Tank and Attachments Overview.

- Disconnect the fuel lines - A and B - to the suction jet pump. Refer to => [ Fuel Delivery Unit ] Fuel Delivery Unit.






- Remove the fuel level sensor 2. Refer to => [ Fuel Level Sensor 2 G169 ] Fuel Level Sensor 2 G169.

- Remove the suction jet pump from the fuel level sensor 2 (left side of the vehicle).

- Check that the fuel hoses/lines on the suction jet pump are installed securely and are not damaged.

- Check the suction jet pump and the fuel tank for any contamination.

Installing

Install in reverse order of removal. When doing this note the following:

- Make sure the fuel lines audibly engage. Pull on them to make sure they are secure.

Make sure there are no kinks in the fuel lines when installing them.

Make sure the line connections are securely fastened.