Input Flange Seal, Rear Final Drive Installed

Input Flange Seal, Rear Final Drive Installed

Special tools, testers and auxiliary items required

• Extractor Lever (VW 681)

• Drive Sleeve (30-20)

• Counter Support (3415)

• Thrust Piece (T10019)

• Kukko Puller 100 x 100 mm (12/1)

• Torque Wrench (V.A.G 1601)

• Tensioning Strap (T10038)

• Engine/Transmission Jack (V.A.G 1383 A)

• Universal Support (V.A.G 1359/2)

• Liquid Locking Fluid (D 000 600 A2)

• M10 x 25 Bolt

• M8 x 15 Bolt

Removing

- Disconnect the exhaust system at the clamping sleeve - arrows - and remove the rear exhaust system.






• Do not bend the exhaust system decoupling element more than 10° or it could be damaged.

- Remove the driveshaft. Refer to the following:

Tiguan, refer to => [ Driveshaft ] Driveshaft.

Passat:






- Secure the vehicle to the hoist using the tensioning straps (T10038).

Continuation for all Vehicles:


If the vehicle is not secured, there is the risk that it could slip from the hoist.

- Remove the input flange nut from the rear final drive.






A M10 x 25 bolts
B M8 x 15 bolt (installed in the counter support (3415) from the rear)

- Remove the input flange. Use the Kukko puller 100 x 100 mm (12/1) if it is difficult.






- Remove the seal using the extractor lever (VW 681).






Installing

- Before installing, lightly lubricate the new seal with high performance gear oil for Haldex clutch (052 175 A1) on the outside circumference and between the sealing lips.

- Drive in the new seal until seated using the thrust piece (T10019). Do not tilt the seal.






- Install the input flange using the drive sleeve (30-20).

- Install the new input flange nut using liquid locking fluid (D 000 600 A2) and tighten to specification.






A M10 x 20 bolts
B M8 x 15 bolt (installed in the counter support (3415) from the rear)

- Install the driveshaft. Refer to the following:

Tiguan, refer to => [ Driveshaft ] Driveshaft.

- Install the exhaust system and align it without tension.

- Check the oil level in the Haldex clutch. Refer to => [ Haldex Clutch Oil Level, Checking or Adding ] Haldex Clutch Oil Level, Checking or Adding.

Tightening Specifications