FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Climatronic Heating and A/C Unit






Climatronic Heating and A/C Unit






1 Front Air Distribution Door Motor (V426)

Check using Vehicle Diagnostic Tester.

Removing and installing, refer to => [ Front Air Distribution Door Motor (V426) ] Front Air Distribution Door Motor (V426).

Replacing: initiate the Basic Setting function with the Vehicle Diagnostic Tester. Refer to => [ Climatronic A/C System with Automatic Controls, Checking and Adjusting Components ] Climatronic A/C System with Automatic Controls, Checking and Adjusting Components.

2 Left Temperature Door Motor (V158)

Check using Vehicle Diagnostic Tester.

Removing and installing, refer to => [ Left Temperature Door Motor (V158) ] Left Temperature Door Motor (V158).

Replacing: initiate the Basic Setting function with the Vehicle Diagnostic Tester. Refer to => [ Climatronic A/C System with Automatic Controls, Checking and Adjusting Components ] Climatronic A/C System with Automatic Controls, Checking and Adjusting Components.

3 Defroster Door Motor (V107)

Check using Vehicle Diagnostic Tester.

Removing and installing, refer to => [ Defroster Door Motor ] Defroster Door Motor (V107).

Replacing: initiate the Basic Setting function with the Vehicle Diagnostic Tester. Refer to => [ Climatronic A/C System with Automatic Controls, Checking and Adjusting Components ] Climatronic A/C System with Automatic Controls, Checking and Adjusting Components.

4 Bracket

5 Screws

Bolts must be unscrewed to separate air distributor and evaporator housing.

Quantity: 4

6 Fresh Air/Recirculating Air/Back Pressure Door Motor (V425) With Fresh Air/Recirculating Air/Back Pressure Door Motor Position Sensor (G644) from June 2007

Check using Vehicle Diagnostic Tester.

Removing and installing, refer to => [ Fresh Air/Recirculating Air/Back Pressure Door Motor (V425) With Motor Position Sensor (G644) ] Fresh Air/Recirculating Air/Back Pressure Door Motor (V425) With Motor Position Sensor (G644).

Replacing: initiate the Basic Setting function with the Vehicle Diagnostic Tester. Refer to => [ Climatronic A/C System with Automatic Controls, Checking and Adjusting Components ] Climatronic A/C System with Automatic Controls, Checking and Adjusting Components.

Through to December 2003 Fresh/recirculation air door motor (V154)

From January 2004 till May 2007 Recirculation door motor (V113)

7 Housing For Air Entry

With fresh air and recirculation door.

With air flow door (Climatronic).

8 Upper Section Of Evaporator Housing

Disassembling and assembling evaporator housing, refer to => [ Evaporator Housing Overview ] Evaporator Housing Overview.

9 Lower Section Of Evaporator Housing

Disassembling and assembling evaporator housing, refer to => [ Evaporator Housing Overview ] Evaporator Housing Overview.

10 Evaporator

Removing and installing, refer to => [ Evaporator ] Service and Repair.

11 Evaporator Vent Temperature Sensor (G263) Or Evaporator Temperature Sensor (G308)

Check using Vehicle Diagnostic Tester.

Removing and installing, refer to => [ Evaporator Temperature Sensor (G308) or Evaporator Vent Temperature Sensor (G263) ] Evaporator Temperature Sensor (G308) or Evaporator Vent Temperature Sensor (G263).

12 Connection For Glove Compartment Cooling

Installation position of glove compartment cooling connection, refer to => [ Installation Position Of Glove Compartment Cooling Connection ].

13 Coolant Hose For Glove Compartment Cooling

14 Fresh Air Blower (V2) with Fresh Air Blower Control Module (J126)

Check using Vehicle Diagnostic Tester.

Fresh Air Blower (V2) , removing and installing, refer to => [ Fresh Air Blower (V2) ] Service and Repair

Fresh Air Blower Control Module (J126) , removing and installing, refer to => [ Fresh Air Blower Control Module (J126) ] Fresh Air Blower Control Module (J126).

15 Dust and Pollen Filter

With EVAP canister.

Removing and installing, refer to => [ Dust and Pollen Filter ] .

16 Cover

For dust and pollen filter.

17 Heater Core

Removing and installing, refer to => [ Heater Core ] Heater Core.

18 Right Temperature Door Motor (V159)

Check using Vehicle Diagnostic Tester.

Removing and installing, refer to => [ Right Temperature Door Motor (V159) ] Right Temperature Door Motor (V159).

Replacing: initiate the Basic Setting function with the Vehicle Diagnostic Tester. Refer to => [ Climatronic A/C System with Automatic Controls, Checking and Adjusting Components ] Climatronic A/C System with Automatic Controls, Checking and Adjusting Components.

19 Auxiliary Heater Heating Element (Z35)

Only installed on vehicles with Diesel engine without auxiliary heater.

20 Heater Core Trim

21 Junction Box

Installation Position Of Glove Compartment Cooling Connection





1. Connection

2. Valve