Clutch Release Bearing: Service and Repair
Clutch Release Mechanism
Special tools, testers and auxiliary items required
• Torque Wrench (5-50 Nm) (V.A.G 1331)
1 Transmission
2 Ball Stud
• 25 Nm
• To remove and install, the transmission must be removed.
• Remove grease from the release lever contact surfaces.
• Grease for clutch plate splines (G 000 100).
3 Input Shaft Seal
• To remove and install, the transmission must be removed.
• Removing and installing, refer to - item 12 - in => [ Transmission and Clutch Housings ] Transmission and Clutch Housings.
4 Guide Sleeve
• To remove and install, the transmission must be removed.
• With a vulcanized O-ring.
• If the O-ring is damaged, then replace the guide sleeve and the O-ring.
5 Spring
• To remove and install, the transmission must be removed.
• Attach to the clutch release lever.
6 Bolt
• 20 Nm
7 Clutch Release Lever
• To remove and install, the transmission must be removed.
• Remove and install together with the release bearing. Refer to => [ Remove and Install the Clutch Release
Lever with the Release Bearing ].
• Remove any grease already present.
8 Release Bearing
• To remove and install, the transmission must be removed.
• Do not wash the bearing, just wipe it off.
• Replace loud bearings.
• Removing from/installing to the clutch release lever. Refer to => [ Removing and Installing the Release Bearing
from the Release Lever ].
• Lubricate the release lever contact surface with MoS 2 grease.
9 Bolt
• 20 Nm
10 Clutch Slave Cylinder
• Removing and installing, refer to => [ Clutch Slave Cylinder ] Service and Repair.
11 Plunger
12 Assembly Bolt
• Secures the clutch release lever when installing the transmission.
• Remove after installing the transmission.
• Use an M6 x 35 bolt if the assembly bolt is missing.
Remove and Install the Clutch Release Lever with the Release Bearing
- Unhook the spring - arrow 1 -.
- Remove the clutch release lever - arrow 2 - and release bearing.
- Installation is performed in the reverse order of removal.
Removing and Installing the Release Bearing from the Release Lever
- Squeeze the hooks - arrows - on the back of the clutch release lever and remove the release bearing - A - from the clutch release lever.
- Press the release bearing - A - into the clutch release lever until the hooks - arrows - engage.