Clutch Pedal
Clutch Pedal
Special tools, testers and auxiliary items required
• Pliers (T10005)
• Assembly tool (T10178)
Removing
• Before disconnecting the battery, retrieve the coding for radio devices with anti-theft coding.
• Disconnect battery ground (GND) cable with ignition switched off.
• When reconnecting battery
• Lubricate the various bearing and contact surfaces with grease (G 000 450 02).
- Slide driver's seat as far to the rear as possible and set steering wheel to the highest position.
- Remove cover in driver's side foot well and left driver's side trim
- Remove crash brace - 1 - in front of clutch pedal, to do so remove nuts - 2 -.
- Remove clutch pedal - 1 - from mounting bracket - 3 -, by removing nut - 2 - and pull out bolt - 5 -.
- Pivot clutch pedal forward slightly and remove over-center spring - 4 - from mounting bracket.
- Release securing clip of master cylinder actuator rod using pliers (T10005).
- Remove clutch pedal.
Installing
Installation is in reverse order of removal. Note the following:
• Replace self locking nut.
- Attach securing clip - 2 - to actuator rod - 1 - of master cylinder.
- Press securing clip - 2 - into recess of clutch pedal - 3 - until it engages audibly.
- Insert over-center spring - 2 - from above into mounting bracket and hold spring end in installation position using assembly tool (T10178).
- Insert clutch pedal pivot pin - 1 - into mounting cup of over-center spring.
- Depress clutch pedal slightly, push bolt through and tighten self locking nut.
- Install crash brace - 1 - in front of clutch pedal, install and tighten nuts - 2 -.
- Install cover in driver's side foot well and left driver's side trim
Tightening Specifications