FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Climatronic Heating and A/C Unit






Climatronic Heating and A/C Unit





1 Central Air Door Motor (V70)

Checking: Use Vehicle Diagnostic, Testing and Information System (VAS 5051/5052) in operating mode "Guided Fault Finding" --> [ Climatronic Components, Checking and Adjusting ] Climatronic Components, Checking and Adjusting

Removing and installing --> [ Central Air ] Climatronic Door Motors

Replacing: Initiate Basic Setting using Vehicle Diagnostic, testing & info. system (VAS 5051/5052) --> [ Climatronic Components, Checking and Adjusting ] Climatronic Components, Checking and Adjusting.

2 Left Temperature Door Motor (V158)

Checking: Use Vehicle Diagnostic, Testing and Information System (VAS 5051/5052) in operating mode "Guided Fault Finding" --> [ Climatronic Components, Checking and Adjusting ] Climatronic Components, Checking and Adjusting

Removing and installing --> [ Left Temperature ] Climatronic Door Motors

Replacing: Initiate Basic Setting using Vehicle Diagnostic, testing & info. system (VAS 5051/5052) --> [ Climatronic Components, Checking and Adjusting ] Climatronic Components, Checking and Adjusting.

3 Defroster Door Motor (V107)

Checking: Use Vehicle Diagnostic, Testing and Information System (VAS 5051/5052) in operating mode "Guided Fault Finding" --> [ Climatronic Components, Checking and Adjusting ] Climatronic Components, Checking and Adjusting

Removing and installing --> [ Defroster ] Climatronic Door Motors

Replacing: Initiate Basic Setting using Vehicle Diagnostic, testing & info. system (VAS 5051/5052) --> [ Climatronic Components, Checking and Adjusting ] Climatronic Components, Checking and Adjusting.

4 Bracket

5 Screws

Remove screws to separate air distribution and evaporator housings.

6 Cover

7 Fresh/Recirculating Air Door Motor (V154)

Checking: Use Vehicle Diagnostic, Testing and Information System (VAS 5051/5052) in operating mode "Guided Fault Finding" --> [ Climatronic Components, Checking and Adjusting ] Climatronic Components, Checking and Adjusting

Removing and installing --> [ Fresh/Recirculating Air ] Climatronic Door Motors

Replacing: Initiate Basic Setting using Vehicle Diagnostic, testing & info. system (VAS 5051/5052) --> [ Climatronic Components, Checking and Adjusting ] Climatronic Components, Checking and Adjusting.

8 Air Flow Door Motor (V71)

Checking: Use Vehicle Diagnostic, Testing and Information System (VAS 5051/5052) in operating mode "Guided Fault Finding" --> [ Climatronic Components, Checking and Adjusting ] Climatronic Components, Checking and Adjusting

Removing and installing --> [ Air Flow ] Climatronic Door Motors

Replacing: Initiate Basic Setting using Vehicle Diagnostic, Testing and Information System (VAS 5051/5052) in operating mode "Guided Fault Finding" --> [ Climatronic Components, Checking and Adjusting ] Climatronic Components, Checking and Adjusting.

9 Air intake housing

With recirculating air door (Climatic)

With air flow door (Climatronic)

10 Evaporator housing - upper part

Disassembling and assembling evaporator housing --> [ Evaporator Housing ] Evaporator Housing

11 Evaporator housing - lower part

Disassembling and assembling evaporator housing --> [ Evaporator Housing ] Evaporator Housing

12 Evaporator

Removing and installing --> [ Evaporator ] Service and Repair

13 Evaporator Temperature Sensor (G308)

Checking: Use Vehicle Diagnostic, Testing and Information System (VAS 5051/5052) in operating mode "Guided Fault Finding" --> [ Climatronic Components, Checking and Adjusting ] Climatronic Components, Checking and Adjusting

Removing and installing --> [ Evaporator ] Service and Repair

14 Glove compartment cooling vent

15 Glove compartment cooling hose

16 Fresh Air Blower (V2) with Fresh Air Blower Series Resistor With Fuse (N24)

Checking: Use Vehicle Diagnostic, Testing and Information System (VAS 5051/5052) in operating mode "Guided Fault Finding" --> [ Climatronic Components, Checking and Adjusting ] Climatronic Components, Checking and Adjusting

Removing and installing --> [ Fresh Air Blower ] Service and Repair

17 Dust and pollen filter

With activated charcoal filter

Removing and installing --> [ Dust and Pollen Filter ]

18 Cover

For dust and pollen filter

19 Heater core

Removing and installing --> [ Heater Core ] Service and Repair

20 Heater core trim

21 Auxiliary Heater Heating Element (Z35)

Only installed on vehicles with Diesel engine without auxiliary water heater.

Removing and installing --> [ Auxiliary Air Heater Heating Element ] Service and Repair

22 Right Temperature Door Motor (V159)

Checking: Use Vehicle Diagnostic, Testing and Information System (VAS 5051/5052) in operating mode "Guided Fault Finding" --> [ Climatronic Components, Checking and Adjusting ] Climatronic Components, Checking and Adjusting

Removing and installing --> [ Right Temperature ] Climatronic Door Motors

Replacing: Initiate Basic Setting using Vehicle Diagnostic, Testing and Information System (VAS 5051/5052) in operating mode "Guided Fault Finding" --> [ Climatronic Components, Checking and Adjusting ] Climatronic Components, Checking and Adjusting.

23 Air distribution housing