FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Intake Manifold With Attachments Assembly Overview






Intake Manifold with Attachments Assembly Overview

CAUTION!
Follow the safety precautions when working on the diesel direct injection system. Refer to --> [ Safety Precautions ] Safety Precautions.

Observe rules for cleanliness. Refer to --> [ Clean Working Conditions ] Clean Working Conditions.

Always follow these instructions before and during work.





1 Intake Manifold

With motor for intake flap (V157)

With intake air swirl optimization

Must not be disassembled

Removing and installing, refer to --> [ Intake Manifold ] Intake Manifold.

2 8 Nm

3 Gasket

Replace

4 Seal

Replace

5 Connecting Pipe

CAUTION!
Make sure the connecting pipe decoupling element does not bend or stretch. Cracks could develop.

Between exhaust manifold and intake manifold --> [ 29 Connecting Pipe ] Turbocharger with Exhaust Manifold and Attachments Assembly Overview

Replace

Install without tension

6 20 Nm

Use socket (T10385) for loosening and tightening

7 Gasket

Replace

8 8 Nm

9 Throttle Valve Control Module (J338)

Remove to remove intake manifold. Refer to --> [ Intake Manifold ] Intake Manifold.

10 8 Nm

Removing and installing with socket (T40159)

11 8 Nm

Removing and installing with socket (T40159)

12 Oil Dipstick

Checking engine oil level --> [ Engine Oil, Checking Level ] Testing and Inspection

13 EGR Vacuum Regulator Solenoid Valve (N18)

With EGR potentiometer (G212)