FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Right Stub Shaft Seal, through 31 October 2004, Transmission Installed






Right Stub Shaft Seal, through 31 October 2004, Transmission Installed

Special tools, testers and auxiliary items required

Thrust Piece (T40007)

Torque Wrench (5-50 Nm) (V.A.G 1331)

Torque Wrench (40-200 Nm) (V.A.G 1332)

Sealing grease (G 052 128 A1)

Grease for clutch disc shaft splines (G 000 100 )

Removing

- Remove the noise insulation.

- Remove the right drive axle - A -.





- Unbolt the intermediate shaft - B - from the mounting bracket - C - - arrows - and pull it off from the stub shaft of the transmission.

- Remove the bolt for the stub shaft.

- Place the appropriate receptacle underneath the transmission.

- Pull out the stub shaft with spring.

- Pry out the stub shaft seal.

Installing

- Drive the new seal in until seated; be sure not to distort the seal.





- Fill the area between the sealing lip and dust lip halfway with sealing grease (G 052 128 A1).

- Replace the O-ring on the stub shaft.

- Install the stub shaft.

- Secure the stub shaft with the countersunk bolt and tighten to specification.

- Grease the stub shaft splines with grease (G 000 100 ).

- Guide the intermediate shaft - B - through the mounting bracket - C - onto the transmission stub shaft.





- Install the intermediate shaft to mounting bracket bolts - arrows - and tighten to specification.

- Install the right drive axle - A -.

- Check the transmission fluid. Refer to => [ Transmission Fluid, Checking ] Testing and Inspection.

- Install the noise insulation.