Drive Axle with Triple Roller Joint AAR3300i Assembly Overview

Drive Axle with Triple Roller Joint AAR3300i Assembly Overview





1 Outer Constant Velocity Joint

• Replace only as complete unit

• Removing => [ Removing Outer Constant Velocity
Joint ] Drive Axle With Triple Roller Joint AAR3300i

• Installing: Drive onto shaft with plastic hammer until compressed circlip seats.

• Checking, refer to => [ Outer CV Joint, VL90 and VL100 Checking ] Outer CV Joint, VL90 and VL100 Checking

2 Bolt

• Always replace after removal

• Hex head bolt = 200 Nm + 180° additional turn

• Twelve-point bolt = 70 Nm + 90° additional turn

• M16 x 1.5 x 80

Vehicle must not be standing on its wheels when loosening or tightening

3 Clamp

• Always replace after removal

• Tensioning => [ Tensioning clamp on small diameter ] Drive Axle With CV Joint VL90 and VL100

4 CV Boot

• Check for tears and scuffing

• Material: polyelastomer

5 Clamp

• Always replace after removal

• Tensioning => [ Tightening Hose Clamp on Outer
Joint ] Drive Axle With CV Joint VL90 and VL100

6 Dished Washer

• Installed Position => [ Installed Location of Spring
Washer and Thrust Washer on Outer Joint ] Drive Axle With Triple Roller Joint AAR3300i

7 Thrust Washer

• Installed position => [ Installed Location of Spring
Washer and Thrust Washer on Outer Joint ] Drive Axle With Triple Roller Joint AAR3300i

8 Securing Ring

• Always replace after removal

• Insert in shaft groove

9 Securing Ring

• Always replace after removal

• Insert in shaft groove

10 Triple Roller Star with Rollers

The chamfer - arrow - points to drive axle splines.

11 Clamp

• Always replace after removal

• Tension using hose clamp pliers (V.A.G 1275)

12 Protective Joint Boot for Triple Roller Joint

• Check for tears and scuffing

13 Clamp

• Always replace after removal

• Tension using hose clamp pliers (V.A.G 1275)

14 Drive Axle

15 Bolt

• 20 Nm

16 Mounting Bracket

17 Rubber Mount

18 Joint Piece with Intermediate Shaft

• For right side of vehicle

19 Countersunk Bolt

• Pre-tighten to 5 Nm, then tighten to 35 Nm

20 Joint Piece

• For left side of vehicle

21 Socket Head Bolt

• Always replace bolts after disassembly

• First tighten diagonally to 10 Nm, then tighten diagonally again to the tightening specification

M8 bolt = 40 Nm

M10 bolt = 70 Nm