FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Climatronic Heating and A/C Unit






Climatronic Heating and A/C Unit





1 Central Air Door Motor (V70)

Checking, use: Vehicle Diagnosis, Testing and Information System (VAS 5051) (or succeeding model)

Removing and installing => [ Central Air ] Climatronic Control Motors

Replacing: Initiate Basic Setting function with Vehicle Diagnosis, Testing and Information System (VAS 5051) (or succeeding model) => [ Climatronic A/C System with Automatic Control, Checking and Adjusting ] Climatronic A/C System with Automatic Control, Checking and Adjusting

2 Left Temperature Door Motor (V158)

Checking, use: Vehicle Diagnosis, Testing and Information System (VAS 5051) (or succeeding model)

Removing and installing => [ Left Temperature ] Climatronic Control Motors

Replacing: Initiate Basic Setting function with Vehicle Diagnosis, Testing and Information System (VAS 5051) (or succeeding model) => [ Climatronic A/C System with Automatic Control, Checking and Adjusting ] Climatronic A/C System with Automatic Control, Checking and Adjusting

3 Defroster Door Motor (V107)

Checking, use: Vehicle Diagnosis, Testing and Information System (VAS 5051) (or succeeding model)

Removing and installing => [ Defroster ] Climatronic Control Motors

Replacing: Initiate Basic Setting function with Vehicle Diagnosis, Testing and Information System (VAS 5051) (or succeeding model) => [ Climatronic A/C System with Automatic Control, Checking and Adjusting ] Climatronic A/C System with Automatic Control, Checking and Adjusting

4 Bracket

5 Screws

Bolts must be unscrewed to separate air distributor and evaporator housing.

6 Cover

7 Vehicles through 04.07 recirculation door motor (V113), from 05.07 the recirculation door motor (V113) is discontinued.

Checking, use: Vehicle Diagnosis, Testing and Information System (VAS 5051) (or succeeding model)

Removing and installing => [ Recirculation ] Climatronic Control Motors

Replacing: Initiate Basic Setting function with Vehicle Diagnosis, Testing and Information System (VAS 5051) (or succeeding model) => [ Climatronic A/C System with Automatic Control, Checking and Adjusting ] Climatronic A/C System with Automatic Control, Checking and Adjusting

8 Vehicles through 04.07 air flow door motor ( V71); from 05.07 fresh air/recirculating air/back pressure Door motor position sensor (V425)

Checking, use: Vehicle Diagnosis, Testing and Information System (VAS 5051) (or succeeding model)

Removing and installing => [ Air Flow, through 04.07 ] Climatronic Control Motors on vehicles through 04.07

Removing and installing => [ Fresh Air/Recirculating Air/Back Pressure, from 05.07 ] Climatronic Control Motors on vehicles from 05.07

Replacing: Initiate Basic Setting function with Vehicle Diagnosis, Testing and Information System (VAS 5051) (or succeeding model) => [ Climatronic A/C System with Automatic Control, Checking and Adjusting ] Climatronic A/C System with Automatic Control, Checking and Adjusting

9 Housing for air entry

With recirculating air door

With air flow door (Climatronic)

10 Fresh Air Intake Duct Temperature Sensor (G89 )

only installed on vehicles through 12/05

Checking, use: Vehicle Diagnosis, Testing and Information System (VAS 5051) (or succeeding model)

Function: Temperature sensor controls temperature door and fresh air blower depending on temperature

for removal, remove instrument panel

11 Evaporator housing: Upper part

Disassembling and assembling evaporator housing => [ Evaporator Housing Assembly Overview ] Description and Operation

12 Evaporator housing: Lower part

Disassembling and assembling evaporator housing => [ Evaporator Housing Assembly Overview ] Description and Operation

13 Evaporator

Removing and installing => [ Evaporator ] Service and Repair

14 Evaporator Temperature Sensor (G308) or Evaporator Vent Temperature Sensor (G263)

Checking, use: Vehicle Diagnosis, Testing and Information System (VAS 5051) (or succeeding model)

One or both of the component designations will appear, depending on software. The tasks are the same.

Removing and installing => [ Evaporator Vent ] Service and Repair

15 Connection for glove compartment cooling

to remove, remove glove compartment

16 Cooling hose for glove compartment cooling

to remove, remove glove compartment

Installation position of glove compartment cooling connection => [ Installation position of glove compartment cooling
connection ]

17 Fresh Air Blower (V2) with Fresh Air Blower Control Module (J126)

on vehicles from 11/05, Fresh Air Blower Control Module (J126) can be replace separately

Checking, use: Vehicle Diagnosis, Testing and Information System (VAS 5051) (or succeeding model)

Fresh Air Blower (V2), removing and installing => [ Fresh Air Blower ] Service and Repair

Fresh Air Blower Control Module (J126), removing and installing => [ Fresh Air Blower Control Module ] Fresh Air Blower Control Module

18 Dust and pollen filter

With activated charcoal filter

Removing and installing => [ Dust and Pollen Filter ] [1][2]Dust and Pollen Filter

19 Cover

For dust and pollen filter

20 Heat exchanger

Removing and installing => [ Heat Exchanger ] Service and Repair

21 Right Temperature Door Motor (V159)

Checking, use: Vehicle Diagnosis, Testing and Information System (VAS 5051) (or succeeding model)

Removing and installing => [ Right Temperature ] Climatronic Control Motors

Replacing: Initiate Basic Setting function with Vehicle Diagnosis, Testing and Information System (VAS 5051) (or succeeding model) => [ Climatronic A/C System with Automatic Control, Checking and Adjusting ] Climatronic A/C System with Automatic Control, Checking and Adjusting

22 Heater core trim

23 Auxiliary Heater Heating Element (Z35)

Only installed on vehicles with Diesel engine without auxiliary heater.

24 Air distribution housing

Installation position of glove compartment cooling connection





1 Connection

2 Valve