FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Coolant Pump






Coolant Pump

Removing

- Remove the small coolant pipe. Refer to => [ Small Coolant Pipe ] Small Coolant Pipe.

- Disconnect the electrical connector - 1 - from throttle valve control module (J338).





- Remove the bolts - arrows - and remove the throttle valve control module.

- Remove the coolant pump toothed belt. Refer to => [ Coolant Pump Toothed Belt ] Coolant Pump Toothed Belt.

- Remove the nut - 1 - and bolt - 2 - and the intake manifold support.





- Remove the bonded rubber bushing for the intake manifold support from the intake manifold.

- Remove the Engine Coolant Temperature (ECT) sensor (G62).

Inserted version, refer to => [ Engine Coolant Temperature
(ECT) Sensor with Clip: ] Service and Repair.

Threaded version, refer to => [ ECT Sensor with a Retaining
Plate: ] Service and Repair.

- Remove the bolts - 1 through 5 -.





- Remove the coolant pump from the centering sleeves and the engine oil cooler.

Installing

Replace gaskets and O-rings.

- Lubricate the O-rings - 4 - with coolant.





- Make sure both centering sleeves are installed in the cylinder block.

- Install the connecting piece - 2 - into the engine oil cooler - 1 -.

- First slide the coolant pump - 3 - onto the connecting piece and then onto the centering sleeves in the cylinder block.

- Using a mirror, check if the coolant pump is seated correctly on the centering sleeves.

- Tighten the bolts in sequence - 1 through 5 -.





If a new coolant pump was installed, then the protective cap - arrow - must be removed.

The rest of the installation follows the reverse of the removal procedures.