FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Headlamp Housing







Headlamp Housing

Special tools, testers and auxiliary items required

Torque Wrench (V.A.G 1331)

Removal

The procedure for removing and installing headlamps with halogen lamps and headlamps with HID lamps is identical.

It is not necessary to disconnect battery.

Illustrations depict removal and installation of right headlamp.

Replacement of left headlamp and right headlamp is performed the same.

If one headlamp is removed, it must always be adjusted after installation.

Should an HID headlamp be removed, perform basic setting after installation.

Observe safety precautions => [ Application and Safety
Notes ] Halogen Headlamps.

- Switch off ignition, switch off all electrical consumers and remove ignition key.

- Remove radiator grille.

- Remove front bumper cover.

- Remove the mounting bolt - arrow A - at top of headlamp.






- Remove the mounting bolts - arrows - at bottom of headlamp.






- Pull out headlamp toward front out of body cutout until harness connector - arrow - appears.






- Release and disconnect electrical connection - arrow -.

- Remove headlamp from body cutout.

Installation

Install in reverse order of removal, noting the following:

- Tighten the headlamp mounting bolts to the specification. Refer to => [ Headlamp, Tightening Specifications ] Headlamp, Tightening Specifications.

- Check installation position of headlamp for uniform gap dimensions.

If headlamp has an uneven gap dimension to the body, installation position must be corrected. Refer to => [ Headlamps, Correcting Installation Position ] Headlamps, Correcting Installation Position.

- Check headlamp for function.

If one headlamp is removed, it must always be adjusted after installation.

- Check headlamp adjustment and adjust headlamp if necessary.