Headlamp Housing
Headlamp Housing
Special tools, testers and auxiliary items required
• Torque Wrench (V.A.G 1331)
Removal
• The procedure for removing and installing headlamps with halogen lamps and headlamps with HID lamps is identical.
• It is not necessary to disconnect battery.
• Illustrations depict removal and installation of right headlamp.
• Replacement of left headlamp and right headlamp is performed the same.
• If one headlamp is removed, it must always be adjusted after installation.
• Should an HID headlamp be removed, perform basic setting after installation.
• Observe safety precautions => [ Application and Safety
Notes ] Halogen Headlamps.
- Switch off ignition, switch off all electrical consumers and remove ignition key.
- Remove radiator grille.
- Remove front bumper cover.
- Remove the mounting bolt - arrow A - at top of headlamp.
- Remove the mounting bolts - arrows - at bottom of headlamp.
- Pull out headlamp toward front out of body cutout until harness connector - arrow - appears.
- Release and disconnect electrical connection - arrow -.
- Remove headlamp from body cutout.
Installation
Install in reverse order of removal, noting the following:
- Tighten the headlamp mounting bolts to the specification. Refer to => [ Headlamp, Tightening Specifications ] Headlamp, Tightening Specifications.
- Check installation position of headlamp for uniform gap dimensions.
If headlamp has an uneven gap dimension to the body, installation position must be corrected. Refer to => [ Headlamps, Correcting Installation Position ] Headlamps, Correcting Installation Position.
- Check headlamp for function.
• If one headlamp is removed, it must always be adjusted after installation.
- Check headlamp adjustment and adjust headlamp if necessary.