Reassembly (from 07/2011)

HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT (for Hatchback): REASSEMBLY

1. INSTALL NO. 1 COOLER THERMISTOR Installation (from 07/2011)

2. INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY

HINT
If a new cooler evaporator is installed, add compressor oil to the cooler evaporator as follows.

Capacity:

Add 40 cc (1.35 fl. oz.)

Compressor oil:

ND-OIL 8 or equivalent

(a) Install the cooler evaporator with the cooler thermistor.

(b) Engage the 4 claws and install the lower heater case.

3. INSTALL DRAIN COOLER HOSE

(a) Install the drain hose.

4. INSTALL COOLER EXPANSION VALVE

(a) Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the No. 1 cooler evaporator.

Compressor oil:

ND-OIL 8 or equivalent

(b) Install the 2 O-rings to the cooler evaporator.

NOTICE:
Keep the O-rings and O-ring fitting surfaces clean from dirt or any foreign objects.

(c) Using a 4 mm hexagon wrench, install the cooler expansion valve with the 2 hexagon bolts.

Torque : 3.5 Nm (36 kgf-cm, 31 in-lbf)

5. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY

(a) Install the radiator heater unit onto the air conditioning unit.

(b) Engage the 3 claws and install the clamp.

6. INSTALL PTC HEATER ASSEMBLY (for Cold Area Specification Vehicles) Installation (from 07/2011)

7. INSTALL AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY

(a) Engage the 3 claws and install the air mix damper control cable.

(b) Install the plate.

8. INSTALL DEFROSTER DAMPER CONTROL CABLE SUB-ASSEMBLY

(a) Engage the 3 claws and install the defroster damper control cable.