Removal

2AR-FE FUEL: FUEL PUMP: REMOVAL

1. DISCHARGE FUEL SYSTEM PRESSURE

HINT
Service Precautions.

2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

3. REMOVE REAR SEAT CUSHION ASSEMBLY (for Fixed Seat Type) Removal

4. REMOVE REAR SEAT CUSHION ASSEMBLY (for Fold Down Seat Type) Removal

5. REMOVE REAR SEAT CUSHION ASSEMBLY (for Reclining Seat Type) Removal

6. REMOVE REAR FLOOR SERVICE HOLE COVER

(a) Remove the rear floor service hole cover.





(b) Disconnect the fuel pump connector.

7. SEPARATE FUEL PUMP TUBE SUB-ASSEMBLY

(a) Remove the tube joint clip, and pull out the fuel pump tube.





NOTICE:
* Check that there is no dirt around the fuel tube joint before this work and clean any dirt away.
* It is necessary to prevent mud or dirt from entering the fuel tube joint. If mud enters the joint, the O-rings may not seal the fuel tube connector and fuel suction plate properly.
* Do not use any tools in this work.
* Do not bend or twist the nylon tube.
* After disconnecting, cover the fuel tube joint with a plastic bag.
* If the fuel tube joint and fuel suction plate are stuck, pinch the fuel tank tube between fingers, and turn it carefully to release. Disconnect the fuel tank tube.

8. REMOVE FUEL TANK VENT TUBE SET PLATE

(a) Remove the 8 bolts and set plate.





9. REMOVE FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE

(a) Pull out the fuel suction tube from the fuel tank.





NOTICE:
* Do not damage the fuel pump filter.
* Be careful that the arm of the sender gauge does not bend.

(b) Remove the gasket from the fuel suction tube.