Reassembly

AIR CONDITIONING: AIR CONDITIONING UNIT: REASSEMBLY

1. INSTALL NO. 1 COOLER THERMISTOR (for TMC Made)

(a) If using a new evaporator:

(1) Install the No. 1 cooler thermistor to the evaporator as shown in the illustration.

(b) If reusing the evaporator:

(1) Install the No. 1 cooler thermistor to the evaporator as shown in the illustration.

2. INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY (for TMC Made)

(a) Sufficiently apply compressor oil to 2 new O-rings and the fitting surfaces. Install the 2 O-rings to the No. 1 cooler evaporator sub-assembly.

Compressor oil:

ND-OIL 8 or equivalent

(b) Install the No. 1 cooler evaporator sub-assembly.

3. INSTALL COOLER EXPANSION VALVE (for TMC Made)

(a) Using a 4 mm hexagon wrench, install the cooler expansion valve with the 2 hexagon bolts.

Torque : 3.5 Nm (35 kgf-cm, 30 in-lbf)

4. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY (for TMC Made)

(a) Install the heater radiator unit sub-assembly to the air conditioner radiator assembly.

(b) Install the clamp with the screw.

(c) Engage the 4 claws and install the heater clamp.

5. INSTALL AIR MIX CONTROL SERVO MOTOR (for Automatic Air Conditioning System)

(a) Install the air mix control servo motor with the 2 screws.

6. INSTALL AIR OUTLET CONTROL SERVO MOTOR (for TMC Made)

(a) Install the air outlet control servo motor with the 3 screws.

(b) Connect the 2 connectors and install the air conditioner harness.

7. INSTALL DRAIN COOLER HOSE (for TMC Made)

(a) Install the drain cooler hose to the air conditioner radiator assembly.

8. INSTALL NO. 6 HEATER TO REGISTER DUCT ASSEMBLY (for TMC Made)

(a) Engage the 4 claws to install the No. 6 heater to register duct assembly.

9. INSTALL BLOWER ASSEMBLY (for TMC Made)

(a) Install the blower assembly with the 2 screws.

(b) Connect the connector.

10. INSTALL NO. 2 AIR DUCT SUB-ASSEMBLY (for TMC Made)

(a) Engage the 2 claws to install the No. 2 air duct sub-assembly.

11. INSTALL NO. 1 COOLER THERMISTOR (for TMMK Made)

(a) If using a new evaporator:

(1) Install the No. 1 cooler thermistor to the evaporator as shown in the illustration.

(b) If reusing the evaporator:

(1) Install the No. 1 cooler thermistor to the evaporator as shown in the illustration.

12. INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY (for TMMK Made)

(a) Sufficiently apply compressor oil to 2 new O-rings and the fitting surfaces. Install the 2 O-rings to the No. 1 cooler evaporator sub-assembly.

Compressor oil:

ND-OIL 8 or equivalent

(b) Install the No. 1 cooler evaporator sub-assembly.

13. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY (for TMMK Made)

(a) Install the heater radiator unit sub-assembly to the air conditioner radiator assembly.

(b) Install the clamp with the screw.

(c) Engage the 4 claws and install the heater clamp.

14. INSTALL AIR OUTLET CONTROL SERVO MOTOR (for TMMK Made)

(a) Install the air outlet control servo motor with the 3 screws.

(b) Connect the 2 connectors and install the air conditioner harness.

15. INSTALL DRAIN COOLER HOSE (for TMMK Made)

(a) Install the drain cooler hose to the air conditioner radiator assembly.

16. INSTALL NO. 6 HEATER TO REGISTER DUCT ASSEMBLY (for TMMK Made)

(a) Engage the 4 claws to install the No. 6 heater to register duct assembly.

17. INSTALL BLOWER ASSEMBLY (for TMMK Made)

(a) Install the blower assembly with the 6 screws.

(b) Connect the connector.

18. INSTALL COOLER EXPANSION VALVE (for TMMK Made)

(a) Using a 4 mm hexagon wrench, install the cooler expansion valve with the 2 hexagon bolts.

Torque : 3.5 Nm (35 kgf-cm, 30 in-lbf)

19. INSTALL NO. 2 AIR DUCT SUB-ASSEMBLY (for TMMK Made)

(a) Engage the 2 claws to install the No. 2 air duct sub-assembly.