Disassembly

AIR CONDITIONING: AIR CONDITIONING UNIT: DISASSEMBLY

1. REMOVE NO. 2 AIR DUCT SUB-ASSEMBLY (for TMC Made)

(a) Release the 2 claws and remove the No. 2 air duct sub-assembly as shown in the illustration.

2. REMOVE BLOWER ASSEMBLY (for TMC Made)

(a) Disconnect the connector.

(b) Remove the 2 screws and blower assembly.

3. REMOVE NO. 6 HEATER TO REGISTER DUCT ASSEMBLY (for TMC Made)

(a) Release the 4 claws and remove the No. 6 heater to register duct assembly.

4. REMOVE DRAIN COOLER HOSE (for TMC Made)

(a) Remove the drain cooler hose from the air conditioning radiator assembly.

5. REMOVE AIR OUTLET CONTROL SERVO MOTOR (for TMC Made)

(a) Disconnect the 2 connectors and remove the air conditioner harness.

(b) Remove the 3 screws and then remove the air outlet control servo motor.

6. REMOVE AIR MIX CONTROL SERVO MOTOR (for Automatic Air Conditioning System)

(a) Remove the 2 screws and air mix control servo motor.

7. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY (for TMC Made)

(a) Remove the screw and clamp.

(b) Release the 4 claws and remove the clamp.

(c) Remove the heater radiator unit sub-assembly from the air conditioning radiator assembly.

NOTICE:
Prepare a drain pan or cloth in case the cooling water leaks.

8. REMOVE COOLER EXPANSION VALVE (for TMC Made)

(a) Using a 4 mm hexagon wrench, remove the 2 hexagon bolts and cooler expansion valve.

9. REMOVE NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY (for TMC Made)

(a) Remove the 6 screws, release the 4 claws, and remove the plate cover.

(b) Remove the clamp and No. 1 cooler thermistor.

(d) Remove the 2 O-rings from the No. 1 cooler evaporator sub-assembly.

10. REMOVE NO. 2 AIR DUCT SUB-ASSEMBLY (for TMMK Made)

(a) Release the 2 claws and remove the No. 2 air duct sub-assembly as shown in the illustration.

11. REMOVE COOLER EXPANSION VALVE (for TMMK Made)

(a) Using a 4 mm hexagon wrench, remove the 2 hexagon bolts and cooler expansion valve.

12. REMOVE BLOWER ASSEMBLY (for TMMK Made)

(a) Remove the connector and clamp, and disconnect the wire harness.

(b) Remove the 6 screws and then the blower assembly with the cooler evaporator sub-assembly.

13. REMOVE NO. 6 HEATER TO REGISTER DUCT ASSEMBLY (for TMMK Made)

(a) Release the 4 claws and remove the No. 6 heater to register duct assembly.

14. REMOVE DRAIN COOLER HOSE (for TMMK Made)

(a) Remove the drain cooler hose from the air conditioning radiator assembly.

15. REMOVE AIR OUTLET CONTROL SERVO MOTOR (for TMMK Made)

(a) Disconnect the 2 connectors and remove the air conditioner harness.

(b) Remove the 3 screws and then the air outlet control servo motor.

16. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY (for TMMK Made)

(a) Remove the screw and clamp.

(b) Release the 4 claws and remove the clamp.

(c) Remove the heater radiator unit sub-assembly from the air conditioning radiator assembly.

NOTICE:
Prepare a drain pan or cloth in case the cooling water leaks.

17. REMOVE NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY (for TMMK Made)

(a) Remove the clamp and No. 1 cooler thermistor.

(b) Remove the No. 1 cooler evaporator sub-assembly.