Installation (to 12/2010)

U660E AUTOMATIC TRANSAXLE: VALVE BODY ASSEMBLY: INSTALLATION

1. INSTALL MANUAL VALVE

(a) Coat the manual valve with ATF and install it to the transmission valve body assembly.





2. INSTALL TRANSMISSION VALVE BODY ASSEMBLY

(a) Coat the O-ring of the transmission wire with ATF.

(b) Confirm that the manual valve lever is positioned as shown in the illustration and install the transmission valve body assembly to the transaxle case with the 11 bolts.





Torque : 11 Nm (112 kgf-cm, 8 ft-lbf)

Bolt length:

Bolt A
25 mm (0.98 in.)

Bolt B
30 mm (1.18 in.)

Bolt C
35 mm (1.38 in.)

Bolt D
45 mm (1.77 in.)

Bolt E
55 mm (2.17 in.)

NOTICE:
* When installing the transmission valve body assembly, be careful not to allow the transmission revolution sensor and transaxle case to interfere with each other.
* Be sure to insert the pin of the manual valve lever into the groove on the end of the manual valve.
* First, temporarily tighten the bolts marked by (*1) in the illustration because they are positioning bolts.

3. INSTALL VALVE BODY OIL STRAINER ASSEMBLY

(a) Coat a new O-ring with ATF and install it to the valve body oil strainer assembly.





NOTICE:
Ensure that the O-ring is not twisted or pinched.

(b) Install the valve body oil strainer assembly to the transmission valve body assembly with the 2 bolts.





Torque : 11 Nm (112 kgf-cm, 8 ft-lbf)

4. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY

(a) Install the 2 magnets to the automatic transaxle oil pan sub-assembly.





(b) Install a new gasket to the automatic transaxle oil pan sub-assembly.

(c) Apply adhesive to the 18 bolts.

Adhesive:

Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

(d) Install the automatic transaxle oil pan sub-assembly to the automatic transaxle assembly with the 18 bolts.





Torque : 7.0 Nm (71 kgf-cm, 62 in-lbf)

NOTICE:
* In order to ensure proper sealing of the automatic transaxle oil pan bolts, apply adhesive to the bolts and install them within 10 minutes of adhesive application.
* Completely remove any oil or grease from the contact surface of the transaxle case and automatic transaxle oil pan sub-assembly with the gasket before installation.

5. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY

HINT
Installation (to 12/2010).