Installation (to 12/2010)

2GR-FE FUEL: FUEL INJECTOR: INSTALLATION

1. INSTALL FUEL INJECTOR ASSEMBLY

(a) Apply a light coat of spindle oil or gasoline to new O-rings, and install one to each injector.





(b) Apply a light coat of spindle oil or gasoline where the fuel delivery pipe contacts the O-ring.





(c) Push the fuel injector while twisting it back and forth to install it in the fuel delivery pipe.

(d) Position the fuel injector connector outward.

NOTICE:
* Be careful not to twist the O-ring.
* After installing the fuel injector, check that it turns smoothly. If not, reinstall it with a new O-ring.

(e) Install 6 new insulators to the intake manifold.





(f) Place the fuel delivery pipe and the 6 fuel injectors together to the intake manifold.





NOTICE:
Be careful not to drop the fuel injectors when installing the fuel delivery pipe.

(g) Temporarily install the 6 bolts which are used to hold the fuel delivery pipe to the intake manifold.

NOTICE:
After installing the fuel injector, check that it turns smoothly. If not, reinstall it with a new O-ring.

(h) Tighten the 5 bolts which are used to hold the fuel delivery pipe to the intake manifold.

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

(i) Connect the 6 fuel injector connectors.





2. CONNECT FUEL TUBE SUB-ASSEMBLY

(a) Push in the tube connector to the pipe until the tube connector makes a "click" sound.





NOTICE:
* Check that there is no damage or foreign objects on the connected part of the fuel pipe.
* After connecting, check if the fuel tube connector and the pipe are securely connected by pulling on them.

(b) Install the No. 2 fuel pipe clamp.

3. INSTALL INTAKE AIR SURGE TANK

NOTICE:
Do not apply oil to the bolts as listed below:





(a) Install a new gasket to the intake air surge tank.





(b) Using a 5 mm hexagon socket wrench, install the 4 bolts. (*1)

Torque : 18 Nm (184 kgf-cm, 13 ft-lbf)

(c) Install the intake air surge tank with the 2 nuts and 2 bolts. (*2)

Nut - Torque : 16 Nm (163 kgf-cm, 12 ft-lbf)

Bolt - Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

(d) Connect the connector.





(e) Install the vacuum hose clamp with the bolt.





Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)

(f) Connect the union to check valve hose.





(g) Connect the ventilation hose No. 2.

(h) Install the clamp and connect the throttle with motor body assembly connector.





(i) Connect the vapor feed hose.

(j) Connect the 2 water by-pass hoses to the throttle with motor body assembly.

4. INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE

(a) Install the 3 clamps and air cleaner cap with air cleaner hose.





(b) Tighten the hose clamp bolt.

Torque : 5.0 Nm (51 kgf-cm, 44 in-lbf)

(c) Connect the air flow meter connector.

(d) Connect the ventilation hose No. 1.

(e) Connect the 3 vacuum hoses.

(f) Connect the fuel vapor feed hose No. 1.

5. INSTALL COWL TOP PANEL OUTER Installation (to 12/2010)

6. INSTALL WINDSHIELD WIPER MOTOR & LINK ASSEMBLY Installation

7. INSTALL COWL TOP VENTILATOR LOUVER RH

8. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY RH Installation

9. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY LH Installation

10. ADD ENGINE COOLANT Service and Repair

11. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

12. INSPECT FOR COOLANT LEAK Service and Repair

13. INSPECT FOR FUEL LEAK On-Vehicle Inspection (to 12/2010)

14. INSTALL V-BANK COVER SUB-ASSEMBLY

(a) Engage the 3 clips and install the V-bank cover.





NOTICE:
Be sure to engage the clips in the order from A to B.