Installation

2GR-FE COOLING: RADIATOR: INSTALLATION

1. INSTALL FAN ASSEMBLY WITH MOTOR

(a) Install the fan assembly with motor to the radiator with the 2 guides at the bottom and 3 snap fits on the top.





2. INSTALL RADIATOR SUPPORT LOWER

(a) Install the 2 radiator support lowers to the radiator assembly.





3. INSTALL RADIATOR SUPPORT CUSHION

(a) Install the 2 radiator support cushions to the radiator assembly.

4. INSTALL RADIATOR ASSEMBLY

(a) Install the radiator to the body.





(b) Install the condenser assembly with the 4 bolts.





Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)

(c) Connect the fan motor connector.

5. INSTALL RADIATOR SUPPORT UPPER

(a) Install the radiator support upper with the 5 bolts.





Torque : 7.0 Nm (71 kgf-cm, 62 in-lbf)

(b) Install the hood lock assembly to the radiator support upper with the 3 bolts.





Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)

(c) Install the hood lock nut cap to the hood lock assembly.





6. INSTALL OIL COOLER OUTLET TUBE NO.1

(a) Install oil cooler outlet tube No.1 to the radiator assembly.





7. INSTALL OIL COOLER INLET TUBE NO.1

(a) Install oil cooler inlet tube No.1 to the radiator assembly.





8. INSTALL RADIATOR HOSE OUTLET

(a) Install radiator hose outlet to the radiator assembly.





9. INSTALL RADIATOR HOSE INLET

(a) Install radiator hose inlet to the radiator assembly.





10. INSTALL RADIATOR RESERVE TANK HOSE OR PIPE

(a) Install radiator reserve tank hose to the radiator assembly.





11. INSTALL AIR CLEANER INLET NO.1

12. INSTALL AIR CLEANER INLET NO.2

13. INSTALL BATTERY

14. ADD ENGINE COOLANT

15. INSPECT FOR COOLANT LEAK