Removal

BRAKE SYSTEM (OTHER): BRAKE BOOSTER: REMOVAL

NOTICE:
Release the vacuum from the booster by depressing the brake pedal several times. Then remove the brake master cylinder sub-assembly from the brake booster assembly.

1. REMOVE FRONT WHEEL LH

2. REMOVE FRONT WIPER ARM HEAD CAP Removal

3. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH Removal

4. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH Removal

5. REMOVE HOOD TO COWL TOP SEAL Removal

6. REMOVE COWL TOP VENTILATOR LOUVER RH Removal

7. REMOVE COWL TOP VENTILATOR LOUVER LH Removal

8. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY Removal

9. REMOVE OUTER COWL TOP PANEL Removal

10. REMOVE SUSPENSION TOWER DAMPER ASSEMBLY (w/ Front Strut Bar) Removal

11. REMOVE NO. 2 CYLINDER HEAD COVER (for 2ZR-FE) Removal

12. REMOVE AIR CLEANER CAP SUB-ASSEMBLY WITH HOSE (for 2ZR-FE) Removal

13. REMOVE AIR CLEANER CASE (for 2ZR-FE) Removal

14. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY (for 2AZ-FE) Removal

15. REMOVE AIR CLEANER CAP SUB-ASSEMBLY WITH HOSE (for 2AZ-FE) Removal

16. REMOVE AIR CLEANER CASE (for 2AZ-FE) Removal

17. DRAIN BRAKE FLUID

18. DISCONNECT CLUTCH TUBE (for Manual Transaxle) Removal

19. REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY Removal

20. REMOVE BRAKE PEDAL RETURN SPRING Removal

21. SEPARATE BRAKE MASTER CYLINDER PUSH ROD CLEVIS Removal

22. DISCONNECT VACUUM HOSE

(a) Slide the clip and disconnect the vacuum hose.





23. REMOVE BRAKE VACUUM CHECK VALVE ASSEMBLY

(a) Remove the vacuum check valve assembly from the brake booster assembly.

24. REMOVE CHECK VALVE GROMMET

(a) Remove the check valve grommet from the brake booster assembly.

25. REMOVE NO. 5 FRONT BRAKE TUBE

(a) Using a union nut wrench (10 mm), disconnect the No. 5 front brake tube from the front brake flexible hose LH.





(b) Remove the grommet and No. 5 front brake tube from the body.





26. REMOVE BRAKE BOOSTER ASSEMBLY

(a) Disengage the 2 clamps and separate the brake lines from the body.





(b) Remove the 4 nuts and brake booster assembly from the body.





NOTICE:
Do not damage the brake lines or fuel lines.

27. REMOVE BRAKE BOOSTER GASKET

(a) Remove the brake booster gasket from the brake booster assembly.

28. REMOVE BRAKE MASTER CYLINDER PUSH ROD CLEVIS

(a) Loosen the lock nut and remove the brake master cylinder push rod clevis and lock nut from the brake booster assembly.