Installation

POWER STEERING: RACK AND PINION POWER STEERING GEAR:

COMPONENTS













INSTALLATION

1. INSTALL RACK & PINION POWER STEERING GEAR ASSEMBLY
(a) Install the power steering gear assembly with the 4 bolts and nuts.
Torque: 58 Nm (590 kgf-cm, 43 ft-lbf)

NOTICE:
- The 4 bush must be securely installed to the power steering gear assembly.
- When tightening the installation bolt for power steering gear, the bush should not bitten in.

2. INSTALL STEERING INTERMEDIATE SHAFT





(a) Align the matchmarks on the steering intermediate shaft with steering pinion shaft.
(b) Install the bolt.
Torque: 35 Nm (360 kgf-cm, 26 ft-lbf)
3. INSTALL STEERING COLUMN HOLE COVER SUB-ASSEMBLY NO. 1
4. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY





(a) Using SST, align the holes of the front suspension member RH and body, and temporarily tighten the bolt in order of A, B.
SST: 09670-00010





(b) Using SST, align the holes of the front suspension member LH and body, and temporarily tighten the bolt in order of A, B.
SST: 09670-00010
(c) Using SST, align the holes of the front suspension member RH and body, and torque the bolt A and B.
SST: 09670-00010
Bolt A - Torque: 157 Nm (1,600 kgf-cm, 116 ft-lbf)
Bolt B - Torque: 113 Nm (1,152 kgf-cm, 83 ft-lbf)
(d) Using SST, align the holes of the front suspension member LH and body, and torque the bolt A and B.
SST: 09670-00010
Bolt A - Torque: 157 Nm (1,600 kgf-cm, 116 ft-lbf)
Bolt B - Torque: 113 Nm (1,152 kgf-cm, 83 ft-lbf)





(e) Connect the engine mounting insulator RR to the crossmember with the bolt and 3 nuts.
Torque: 52 Nm (530 kgf-cm, 38 ft-lbf)





(f) Install the center member to the frame with the 2 bolts.
Torque: 60 Nm (612 kgf-cm, 44 ft-lbf)
(g) Connect the engine mounting insulator FR to the center member with the 2 bolts.
Torque: 52 Nm (530 kgf-cm, 38 ft-lbf)
5. CONNECT FRONT SUSPENSION ARM SUB-ASSEMBLY LOWER NO. 1 LH





(a) Connect the front suspension lower arm No. 1 to the lower ball joint with the bolt and 2 nuts.
Torque: 89 Nm (910 kgf-cm, 66 ft-lbf)
6. CONNECT FRONT SUSPENSION ARM SUB-ASSEMBLY LOWER NO. 1 RH

HINT: Use the same manner described above to the other side.

7. CONNECT FRONT STABILIZER LINK ASSEMBLY LH
(a) Connect the front stabilizer link assembly LH with the nut.
Torque: 74 Nm (750 kgf-cm, 55 ft-lbf)
8. CONNECT FRONT STABILIZER LINK ASSEMBLY RH

HINT: Use the same manner described above to the other side.

9. CONNECT RETURN TUBE SUB-ASSEMBLY





(a) Using SST, connect the return tube sub-assembly.
SST: 09023-38401
Torque: 23 Nm (235 kgf-cm, 17 ft-lbf)

- Use a torque wrench with a fulcrum length of 345 mm (13.58 in.).
- This torque value is effective in case that SST is parallel to a torque wrench.

10. CONNECT PRESSURE FEED TUBE ASSEMBLY
(a) Using SST, connect the pressure feed tube assembly.
SST: 09023-38401
Torque: 23 Nm (235 kgf-cm, 17 ft-lbf)

HINT:
- Use a torque wrench with a fulcrum length of 345 mm (13.58 in.).
- This torque value is effective in case that SST is parallel to a torque wrench.





(b) Connect the tube clamp with the bolt.
Torque: 7.8 Nm (80 kgf-cm, 69 ft-lbf)
11. CONNECT STEERING INTERMEDIATE SHAFT (Installation)

12. CONNECT TIE ROD END SUB-ASSEMBLY LH
(a) Connect the tie rod end sub-assembly LH with the nut.
Torque: 49 Nm (500 kgf-cm, 36 ft-lbf)
(b) Install a new cotter pin.

NOTE: If the holes for a new cotter pin are not aligned, tighten the nut further up to 60°.

13. CONNECT TIE ROD END SUB-ASSEMBLY RH

HINT: Use the same manner described above to the other side.

14. INSTALL ENGINE UNDER COVER LH
15. INSTALL ENGINE UNDER COVER RH
16. INSTALL FRONT WHEELS
Torque: 103 Nm (1,050 kgf-cm, 76 ft-lbf)
17. INSPECT CENTER FRONT WHEEL
18. INSTALL COLUMN HOLE COVER SILENCER SHEET
(a) Install the column hole cover silencer sheet with the 2 nuts.
19. ADD POWER STEERING FLUID
20. BLEED POWER STEERING FLUID (Power Steering System)

21. INSPECT FOR POWER STEERING FLUID LEAK
22. INSTALL CYLINDER HEAD COVER NO. 2
(a) Install the cylinder head cover No. 2 with 2 nuts and 2 clips.
Torque: 7.0 Nm (71 kgf-cm, 62 ft-lbf)
23. INSTALL HOOD SUB-ASSEMBLY
24. INSPECT HOOD SUB-ASSEMBLY
HINT: (Adjustments).

25. ADJUST HOOD SUB-ASSEMBLY
HINT: (Adjustments).

26. CENTER SPIRAL CABLE (Installation)

27. INSTALL STEERING WHEEL ASSEMBLY (Installation)

28. INSTALL STEERING PAD (Installation)

29. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
HINT: (Service and Repair).

30. INSPECT SRS WARNING LIGHT
HINT: (Diagnosis System).