Disassembly

AIR CONDITIONING: AIR CONDITIONING UNIT:

COMPONENTS

DISASSEMBLY

1. REMOVE AIR FILTER CASE

(a) Release the 2 fitting claws and remove the air filter case.
2. REMOVE CLEAN AIR FILTER

(a) Remove the air filter from the air conditioning unit assembly.

HINT: Removing only the glove compartment door assembly makes it possible to install the air filter.

3. REMOVE DAMPER SERVO SUB-ASSEMBLY

(a) Remove the 2 screws and damper servo sub-assembly.

HINT: Removing only instrument panel sub-assembly upper and heater to register duct No. 1 makes it possible to install the damper servo sub-assembly.

4. REMOVE BLOWER W/FAN MOTOR SUB-ASSEMBLY

(a) Remove the 3 screws and blower w/fan motor sub-assembly.

HINT: Removing only the ECM makes it possible to install the blower w/fan motor sub-assembly.

5. REMOVE BLOWER RESISTOR

(a) Disconnect the connector.
(b) Remove the 2 screws and blower resistor.

HINT: Removing only the ECM makes it possible to install the blower resistor.

6. REMOVE HEATER PIPING COVER

(a) Release the 3 fitting claws and remove the heater piping cover.
7. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY

(a) Release the 3 fitting claws and remove the heater piping clamp and heater radiator unit sub-assembly.
8. REMOVE COOLER THERMISTOR NO. 1

(a) Remove the clamp.
(b) Release the fitting claw and remove the 2 screws and heater case.

(d) Remove the cooler thermistor No. 1 from the cooler evaporator sub-assembly No. 1.
9. REMOVE AIR CONDITIONING TUBE ASSEMBLY

(a) Remove the cooler evaporator assembly from the heater case.
(b) Remove the packing.

(c) Using a hexagon wrench 5.0 mm (0.20 in.), remove the 2 hexagon bolts and air conditioning tube assembly.
(d) Remove the 2 O-rings from the air conditioning tube assembly.
10. REMOVE COOLER EXPANSION VALVE

(a) Remove the cooler expansion valve from the cooler evaporator sub-assembly No. 1.
(b) Remove the 2 O-rings from the cooler evaporator sub-assembly No. 1.

HINT: Removing only instrument panel sub-assembly upper, heater to register duct No. 1 and heater case makes it possible to install the cooler expansion valve.

11. REMOVE COOLER EVAPORATOR SUB-ASSEMBLY NO. 1
12. REMOVE COOLER UNIT DRAIN HOSE NO. 1