Part 2
36. INSTALL SHIFTING KEY RETAINER AND SNAP RING
a. Install the retainer.
b. Select a snap ring that will allow minimum axial play and install it on the shaft.
37. INSTALL LOCK NUT
a. Engage the gear double meshing.
b. Install and torque the nut.
Torque: 1,250 kg-cm (90 ft-lb, 123 N.m)
HINT: The lock nut has LH threads.
c. Disengage the gear double meshing.
d. Stake the lock nut.
38. ASSEMBLE SHIFT AND SELECT LEVER ASSEMBLY
a. Apply ATF to the shaft.
b. Install the E-ring.
c. Install shift interlock plate and spring.
d. Install No.1 shift inner lever with the shift fork lock plate.
HINT: One of the spline teeth of the shift and select lever shaft has been eliminated. Therefore, be certain to correctly align this portion to the matching portions on the parts during assembly.
e. Using a pin punch and hammer, drive in the slotted spring pin.
f. Install No.2 shift inner lever, spring and reverse restrict pin holder.
g. Install the E-ring.
h. Install the control shaft cover and dust boot.
HINT: Make sure to install the boot in correct direction. Position the air bleed of the boot downward.
i. Install the control shift lever and insert the lever lock pin to the lever. Install the washer and lock nut.
39. INSTALL SHIFT AND SELECT LEVER ASSEMBLY
a. Apply seal packing to the underside of the flanged portion of the control shaft cover.
Seal packing: Part No. 08826-00090, THREE BOND 1281 or equivalent
b. Install the shift and select lever assembly and torque the control shaft cover.
Torque: 375 kg-cm (27 ft-lb, 37 N.m)
40. INSTALL NO.2 LOCK BALL ASSEMBLY
a. Apply sealant to the lock ball assembly threads.
Sealant: Part No. 08833-00080, THREE BOND 1344, LOCTITE 242 or equivalent
b. Using SST, install and torque the plug.
SST 09313-30021
Torque: 230 kg-cm (17 ft-lb, 23 N.m)
41. INSTALL AND ADJUST NO.1 LOCK BALL ASSEMBLY
a. Fully loosen the lock nut.
b. Fully screw in the lock ball.
c. Loosen the lock ball to where the play at the shift outer lever tip is 0.1 - 0.5 mm (0.004 - 0.020 in.).
d. Hold the lock ball and tighten the lock nut.
Torque: 375 kg-cm (27 ft-lb, 37 N.m)
e. Check the shift outer lever tip play.
Lever tip play: 0.1 - 0.5 mm (0.004 - 0.020 in.)
42. INSTALL SELECTING BELLCRANK
43. INSTALL NO.3 SHIFT FORK SECURING BOLT
Install and torque the bolt.
Torque: 185 kg-cm (13 ft-lb, 18 N.m)
44. INSTALL TRANSMISSION CASE COVER
a. Apply seal packing to the transmission case as shown in the figure.
Seal packing: Part No. 08826-00090, THREE BOND 1281 or equivalent
b. Apply sealant to the bolt threads.
Sealant: Part No. 08833-00080, THREE BOND 1344, LOCTITE 242 or equivalent
c. Install and torque the eight bolts.
Torque: 300 kg-cm (22 ft-lb, 29 N.m)
45. INSTALL RELEASE BEARING RETAINER
Torque: 75 kg-cm (65 in.-lb, 7.4 N.m)
46. INSTALL RELEASE FORK AND BEARING
a. Apply molybdenum disulphide lithium base grease to the following parts:
- Release bearing hub inside groove
- Input shaft spline
- Release fork contact surface
- Apply MP grease to the front surface of the release bearing.
47. INSTALL BACK-UP LIGHT SWITCH
Torque: 450 kg-cm (33 ft-lb, 44 N.m)
48. INSTALL SPEEDOMETER DRIVEN GEAR