Clutch Cover and Clutch Disc Removal and Installation

Clutch Cover and Clutch Disc Removal and Installation

Clutch Cover and Clutch Disc Components

Removal

1) Dismount manual transaxle assembly. Manual Transaxle Unit Dismounting and Remounting
2) Hold flywheel with special tool and remove clutch cover bolts (1), clutch cover (2) and clutch disc.
Special Tool

(A): 09924-17811





Installation

Clutch Cover and Clutch Disc Inspection

NOTE:

Before assembling, make sure that flywheel surface and pressure plate surface have been cleaned and dried thoroughly.

1) Aligning clutch disc to flywheel center using special tool, install clutch cover (1) and bolts (2). Then tighten bolts (2) to specification.

NOTE:
- While tightening clutch cover bolts, compress clutch disc with special tool (clutch center guide) by hand so that disc is centered.
- Tighten cover bolts little by little evenly in diagonal order.

Special Tool

(A): 09924-17811

(B): 09923-36320

Tightening torque
Clutch cover bolt (a): 23 Nm (2.3 kgf-m, 17.0 lbf-ft)





2) Slightly apply grease to input shaft (1), then join manual transaxle assembly with engine. Manual Transaxle Unit Dismounting and Remounting

"A" Grease: 99000-25210 (SUZUKI Super Grease I)

NOTE:
When inserting transaxle input shaft to clutch disc, turn crankshaft little by little to match the splines.