Removal and Replacement
Transfer Dismounting and Remounting
Dismounting
1) Remove right and left side engine undercovers.
2) Remove exhaust pipe No.1 and No.2. Exhaust Pipe and Muffler Removal and Installation
3) Remove propeller shaft. Propeller Shaft Assembly Removal and Installation
4) Drain following oil and fluid.
- Transfer oil: Removal and Replacement
- CVT fluid: Removal and Replacement
5) Remove right side drive shaft assembly. Front Drive Shaft Assembly Removal and Installation
6) Disconnect transfer oil temperature sensor connector (1), and remove harness (2) from transfer (3).
7) Remove transfer stiffener bolts (1) and transfer stiffener (2).
8) Remove engine rear mounting bracket No.1 bolts (1).
9) Remove transfer bolts (1) and nut (2) and transfer (3) from CVT assembly.
Remounting
Reverse dismounting procedure, noting the following points:
- Apply grease to new O-ring (1), and install it from transfer left case (2).
- Apply grease to transfer left case as shown in figure.
"A" Grease: 99000-25011 (SUZUKI Super Grease A)
- Tighten transfer stiffener bolts (1) in numerical order as shown figure.
1) Temporarily tighten transfer stiffener bolts in numerical order ("1" - "2") temporarily.
2) Press transfer stiffener (2) against transfer and tighten transfer stiffener bolts to specified torque in numerical order ("3" - "6").
Tightening torque
Transfer stiffener bolt* (a): 55 Nm (5.6 kgf-m, 40.5 lbf-ft)
3) Recheck that transfer stiffener bolts are tightened in numerical order ("7" - "9").
- Tighten transfer bolts and nut to specified torque.
Tightening torque
Transfer bolt 88 Nm (9.0 kgf-m, 65.0 lbf-ft)
Transfer nut 88 Nm (9.0 kgf-m, 65.0 lbf-ft)
- Tighten engine rear mounting bracket No.1 bolts to specified torque. [1][2]Diagrams
- Install right side front drive shaft. Front Drive Shaft Assembly Removal and Installation
- Install propeller Shaft. Propeller Shaft Assembly Removal and Installation
- Install exhaust pipe No.1 and No.2. Exhaust Pipe and Muffler Removal and Installation
- Fill following oil and fluid.
- Transfer oil: Removal and Replacement
- CVT fluid: Removal and Replacement