Reassembly

BRAKE (REAR): REAR BRAKE: REASSEMBLY

HINT
* Use the same procedure for the LH side and RH side.
* The following procedure listed is for the LH side.

1. INSTALL REAR WHEEL CYLINDER CUP KIT





(a) Apply a light layer of lithium soap base glycol grease to the entire circumference of the 2 new wheel cylinder cups and the 2 pistons as shown in the illustration.

Text in Illustration





(b) Install the 2 new wheel cylinder cups to each piston.

(c) Install the rear wheel brake cylinder compression spring to the rear wheel brake cylinder assembly.

(d) Install the 2 pistons to the wheel brake cylinder.

(e) Install the 2 new wheel cylinder boots to the rear wheel brake cylinder assembly.

2. INSTALL REAR WHEEL BRAKE CYLINDER ASSEMBLY

(a) Install the rear wheel brake cylinder assembly to the backing plate with the bolt.

Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)

(b) Using a union nut wrench 10 mm, connect the brake tube to the rear wheel brake cylinder assembly.

Torque : 15 Nm (155 kgf-cm, 11 ft-lbf)

NOTICE:
Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Service Precautions.

3. TEMPORARILY TIGHTEN REAR DRUM BRAKE BLEEDER PLUG

HINT
Fully tighten the rear drum brake bleeder plug after bleeding any air left in the system.

4. INSTALL REAR DRUM BRAKE BLEEDER PLUG CAP

5. INSTALL REAR BRAKE AUTOMATIC ADJUST LEVER

(a) Install the rear brake automatic adjust lever and automatic adjust lever tension spring to the rear brake shoe (front).

6. INSTALL REAR BRAKE SHOE KIT

(a) Apply high temperature grease to the surface of the backing plate that contacts the shoes as shown in the illustration.





Text in Illustration





(b) Using needle-nose pliers, install the parking brake cable to the rear brake parking brake shoe lever sub-assembly.

(c) Using SST, install the rear brake shoe, pin, shoe hold down spring and shoe hold down spring cup.

SST : 09718-00011

(d) Apply a light layer of high temperature grease to the entire circumference of the adjustment bolt as shown in the illustration.





Text in Illustration





(e) Install the rear brake strut set to the rear brake shoe.





Text in Illustration





(f) Using SST, install the rear brake shoe, pin, shoe hold down spring and shoe hold down spring cup.

SST : 09718-00011

(g) Using SST, install the tension spring to the rear brake shoe.

SST : 09921-00010

(h) Using SST, install the shoe return spring to the rear brake shoe.

SST : 09921-00010

NOTICE:
Do not damage the wheel cylinder boot.

7. INSPECT REAR DRUM BRAKE

(a) Inspect that each part is installed properly as shown in the illustration.





Text in Illustration





NOTICE:
There should be no oil or grease adhering to the friction surfaces of the shoe lining or the drum.