FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Installation








2ZR-FE CHARGING: GENERATOR: INSTALLATION

INSTALLATION

1. INSTALL GENERATOR ASSEMBLY





(a) Install the wire harness bracket with the bolt.
Torque: 8.4 Nm (85 kgf-cm, 74 in-lbf)
(b) Provisionally install the generator assembly with the bolt.





(c) Provisionally install the fan belt adjusting bar and generator assembly with the 2 bolts.





(d) Tighten the bolt A to the specified torque.
Torque: 19 Nm (189 kgf-cm, 14 ft-lbf)





(e) Connect the connector and wire harness clamp.
(f) Install terminal B with the nut.
Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)
(g) Install the terminal cap.
2. INSTALL TRANSVERSE ENGINE ENGINE MOUNTING BRACKET





(a) Install the engine mounting bracket with the 3 bolts.
Torque: 51 Nm (520 kgf-cm, 38 ft-lbf)
3. INSTALL ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH





(a) Install the engine mounting insulator sub-assembly RH with the 6 bolts and nut.
Torque: 45 Nm (459 kgf-cm, 33 ft-lbf)for bolt A
Torque: 88 Nm (898 kgf-cm, 65 ft-lbf)for bolt B
Torque: 52 Nm (530 kgf-cm, 38 ft-lbf)for nut





(b) Install the engine mounting stay RH with the 2 bolts.
Torque: 26 Nm (265 kgf-cm, 19 ft-lbf)
4. INSTALL FAN AND GENERATOR V BELT Installation
5. ADJUST FAN AND GENERATOR V BELT Installation
6. INSPECT FAN AND GENERATOR V BELT Installation
7. INSTALL NO. 2 CYLINDER HEAD COVER Installation
8. INSTALL ENGINE UNDER COVER RH
Torque: 5.0 Nm (51 kgf-cm, 44 in-lbf)
9. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)