Installation

2AZ-FE COOLING: WATER PUMP: INSTALLATION

INSTALLATION

1. INSTALL WATER PUMP ASSEMBLY
(a) Remove any old seal packing material from the contact surface.





(b) Apply a continuous line of seal packing as shown in the illustration.
Standard seal diameter:
2.2 to 2.5 mm (0.09 to 0.10 in.)
Seal packing:
Toyota Genuine Seal Parking Black, Three Bond 1207B or equivalent

NOTICE:
- Remove any oil from the contact surface.
- The parts must be set within 3 minutes after applying seal packing. Otherwise, the material must be removed and reapplied.

(c) Install the water pump and clamp bracket with the 4 bolts and 2 nuts.
Torque: 9.0 Nm (92 kgf-cm, 80 in-lbf)
(d) Install the crankshaft position sensor wire onto the clamp bracket.
(e) Install the crankshaft position sensor clamp onto the water pump.





2. INSTALL WATER PUMP PULLEY
(a) Using SST, install the water pump pulley with the 4 bolts.
SST: 09960-10010
09962-01000
09963-00700
Torque: 26 Nm (265 kgf-cm, 19 ft-lbf)
3. INSTALL GENERATOR ASSEMBLY Installation
4. INSTALL FAN & GENERATOR V BELT Installation
5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
6. ADD ENGINE COOLANT Service and Repair
7. INSPECT FOR COOLANT LEAK Testing and Inspection
8. INSTALL REAR ENGINE UNDER COVER RH
9. INSTALL NO. 1 ENGINE UNDER COVER