Removal

BRAKE: BRAKE MASTER CYLINDER: REMOVAL

REMOVAL

1. DRAIN BRAKE FLUID
NOTE: Immediately wash off any brake fluid that comes into contact with any painted surfaces.

2. REMOVE COWL TOP VENTILATOR LOUVER CENTER Replacement

3. REMOVE BATTERY

4. REMOVE BATTERY TRAY
5. REMOVE BATTERY CARRIER

6. DISCONNECT CLUTCH RESERVOIR TUBE (for Manual Transaxle)






(a) Slide the clip and disconnect the clutch reservoir tube.
7. REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY






(a) Disconnect the brake fluid level warning switch connector.






(b) Using a union nut wrench, separate the 2 brake tubes from the brake master cylinder sub-assembly.






(c) Remove the 2 nuts and remove the brake master cylinder sub-assembly.
(d) Remove the O-ring from the brake master cylinder sub-assembly.
NOTICE:
- The master cylinder requires careful handling. Do not allow the master cylinder to receive any impact, such as from being dropped. Do not reuse a master cylinder that has been dropped.
- Do not strike or pinch the master cylinder piston, and do not cause any damage to the master cylinder piston by any other means.
- Make sure to release the vacuum from the brake booster before removing the master cylinder from the brake booster.
- When installing the brake master cylinder sub-assembly onto the brake booster, or when removing the brake master cylinder sub-assembly from the brake booster, make sure that the brake master cylinder sub-assembly is kept horizontal or its tip faces downward (the piston faces upward) to prevent the master cylinder piston from falling off.
- Do not allow any foreign objects to contaminate the master cylinder piston. If a foreign object gets on the piston, remove it by using a piece of cloth and then apply an even layer of lithium soap based glycol grease around the circumference (sliding part) of the piston.
- Do not use any other type of grease or fluid.