Installation

2AZ-FE FUEL: FUEL TANK: INSTALLATION

INSTALLATION

1. INSTALL FUEL TANK ASSEMBLY
(a) Set the fuel tank onto a transmission jack.
(b) Operate the transmission jack, then install the fuel tank into the vehicle.

(d) Connect the fuel tank to filler pipe hose to the fuel tank, then tighten the hose clamp.
NOTE: Make sure that the mark and hose clamp are at the correct angle when installing.

(e) Install the fuel hose protector.

(f) Connect the fuel tank breather tube to the fuel tank.
(1) Align the fuel tube connector with the pipe, then push the fuel tube connector until the retainer makes a "click" sound to connect the fuel tube breather tube to the pipe.
NOTICE:
- Check that there are no scratches or foreign objects around the connected part of the fuel tube connector and pipe before performing this work.
- After connecting the fuel tube connector, check that the fuel tube connector and pipe are securely connected by pulling them.

(g) Connect the fuel tank main tube.
(1) Align the fuel tube connector with the pipe, then push the fuel tube connector until the it comes into contact with the seat to connect the fuel tank main tube to the pipe. Then push the retainer up until the claws lock.
NOTICE:
- Check that there are no scratches or foreign objects around the connected part of the fuel tube connector and pipe before performing this work.
- After connecting the fuel tank main tube, check that the fuel tank main tube is securely connected by pulling the fuel tube connector and pipe.

2. INSTALL REAR SUSPENSION BRACE LOWER RH

(a) Install the rear suspension brace lower with the 2 bolts.
Torque: 63.5 Nm (645 kgf-cm, 47 ft-lbf)
3. INSTALL REAR SUSPENSION BRACE LOWER LH

(a) Install the rear suspension brace lower with the 3 bolts.
Torque: 63.5 Nm (645 kgf-cm, 47 ft-lbf)
4. INSTALL CANISTER ASSEMBLY Installation

5. INSTALL NO. 1 FUEL TANK PROTECTOR

(a) Install the No. 1 fuel tank protector with the 5 bolts.
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
6. INSTALL CENTER EXHAUST PIPE ASSEMBLY Installation

7. ADD FUEL
8. INSTALL FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY Installation

9. INSTALL REAR FLOOR SERVICE HOLE COVER Installation

10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
11. PERFORM INITIALIZATION
(a) Perform initialization Testing and Inspection.
NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.

12. INSPECT FOR FUEL LEAK Testing and Inspection

13. INSTALL REAR SEAT CUSHION ASSEMBLY Installation