Installation
AIR CONDITIONING: AIR CONDITIONING UNIT: INSTALLATION
INSTALLATION
1. INSTALL AIR CONDITIONING RADIATOR ASSEMBLY
(a) Temporarily tighten the air conditioning radiator with the 2 nuts.
(b) Connect the 2 connectors.
2. INSTALL BLOWER ASSEMBLY Installation
3. INSTALL AIR CONDITIONING UNIT ASSEMBLY
(a) Fully tighten the air conditioner unit with the bolt, screw and 2 nuts.
Torque: 9.8 Nm (100 kgf-cm, 7 ft-lbf)
NOTE: Tighten in the order indicated in the illustration.
4. INSTALL AIR DUCT
(a) Attach the 2 claws and install the air duct.
(b) Install the screw.
(c) Connect the connector and install the connector to the air duct.
5. INSTALL NO. 2 INSTRUMENT PANEL BRACE SUB-ASSEMBLY
(a) Install the instrument panel brace with the bolt and nut.
(b) Install the antenna cord and attach the clamp.
(c) Install the wire harness and attach the 2 clamps.
6. INSTALL INSTRUMENT PANEL TO COWL BRACE SUB-ASSEMBLY
(a) Install the instrument panel to cowl brace with the 3 bolts and nut.
(b) Attach the 2 claws to install the connector.
(c) Install the wire harness and attach the 2 clamps.
(d) Install the ground wire with the bolt.
(e) Install the wire harness and attach the 4 clamps.
(f) Reposition the floor carpet and install the clip.
7. INSTALL INSTRUMENT PANEL TO COWL BRACE CENTER
(a) Install the instrument panel to cowl brace center with the 2 bolts.
8. INSTALL DEFROSTER NOZZLE ASSEMBLY LOWER
(a) Attach the 2 claws and install the defroster nozzle assembly lower.
9. INSTALL NO. 3 HEATER TO REGISTER DUCT
(a) Attach the 2 claws and install the heater to register duct.
(b) Install the 2 clips.
10. INSTALL ECM Installation
11. INSTALL INSTRUMENT PANEL LOWER ASSEMBLY
(a) Install the instrument panel lower assembly Installation.
12. INSTALL INSTRUMENT PANEL SUB-ASSEMBLY UPPER
(a) Install the instrument panel sub-assembly upper Installation.
13. CONNECT HEATER WATER OUTLET HOSE
(a) Connect the water hose and attach the clip.
14. CONNECT HEATER WATER INLET HOSE
HINT: Use the same procedures described for the water hose.
15. INSTALL COOLER REFRIGERANT LIQUID PIPE
(a) Remove the attached vinyl tape from the pipe.
(b) Sufficiently apply compressor oil to new 2 O-rings and the fitting surface of the cooler refrigerant liquid pipe A.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the 2 O-rings on the cooler refrigerant liquid pipe.
(d) Install the cooler refrigerant liquid pipe and piping clamp.
HINT: After the connection, check that the claw of the piping clamp is engaged.
16. INSTALL NO. 1 COOLER REFRIGERANT SUCTION HOSE
(a) Remove the attached vinyl tape from the pipe.
(b) Sufficiently apply compressor oil to new 2 O-rings and the fitting surface of the cooler refrigerant suction hose.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the 2 O-rings on the cooler refrigerant suction hose.
(d) Install the cooler refrigerant suction hose and the piping clamp.
HINT: After the connection, check that the claw of the piping clamp is engaged.
17. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
18. PERFORM INITIALIZATION
(a) Perform initialization Testing and Inspection.
NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.
19. INSPECT SRS WARNING LIGHT
(a) Check the SRS warning light Diagnosis System.
20. ADD ENGINE COOLANT Testing and Inspection
21. CHARGE REFRIGERANT Service and Repair
22. WARM UP ENGINE Service and Repair
23. INSPECT FOR ENGINE COOLANT LEAK Testing and Inspection
24. INSPECT FOR REFRIGERANT LEAK Service and Repair