FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Disassembly








AIR CONDITIONING: AIR CONDITIONING UNIT: DISASSEMBLY

DISASSEMBLY

1. REMOVE NO. 1 COOLER UNIT DRAIN HOSE






(a) Remove the cooler unit drain hose.
2. REMOVE AIR DUCT






(a) Detach the 2 claws and remove the air duct.
3. REMOVE AIR OUTLET CONTROL SERVO MOTOR






(a) Remove the 3 screws and air outlet control servo motor.
4. REMOVE AIR MIX CONTROL SERVO MOTOR






(a) Remove the 2 screws and air mix control servo motor.
5. REMOVE HEATER PIPING COVER






(a) Detach the 3 claws and remove the heater piping cover.
6. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY






(a) Detach the 3 claws and remove the clamp.






(b) Remove the heater radiator unit.
7. REMOVE AIR CONDITIONING TUBE ASSEMBLY






(a) Remove the 2 screws.
(b) Detach the claw and remove the cover.






(c) Using a 4 mm hexagon wrench, remove the 2 hexagon bolts and air conditioning tube.






(d) Remove the 2 O-rings from the air conditioning tube.
8. REMOVE COOLER EXPANSION VALVE






(a) Remove the cooler expansion valve from the cooler evaporator.
9. REMOVE EVAPORATOR TEMPERATURE SENSOR






(a) Remove the 2 screws and plate.






(b) Remove the 7 screws, cooler evaporator and evaporator temperature sensor.






(c) Remove the evaporator temperature sensor from the cooler evaporator.
10. REMOVE EVAPORATOR SUB-ASSEMBLY






(a) Remove the 2 O-rings from the cooler evaporator.