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P0441

DTC P0441 Evaporative Emission Control System Incorrect Purge Flow

Malfunction Detection Conditions:




DTC SUMMARY

DESCRIPTION









NOTE: In this vehicle's EVAP system, turning ON the vent valve does not seal off the EVAP system. To check for leaks in the EVAP system, disconnect the air inlet vent hose and apply pressure from the atmosphere side of the canister.

While the engine is running, if a predetermined condition (closed loop, etc.) is met, the purge VSV is opened by the ECM and stored fuel vapors in the canister are purged to the intake manifold. The ECM changes the duty cycle ratio of the purge VSV to control purge flow volume.

The purge flow volume is also determined by the intake manifold pressure. Atmospheric pressure is allowed into the canister through the vent valve to ensure that the purge flow is maintained when the negative pressure (vacuum) is applied to the canister.

The following 2 monitors run to confirm appropriate EVAP system operation.

1. Key-off monitor
This monitor checks for Evaporative Emission (EVAP) system leaks and canister pump module malfunctions. The monitor starts 5 hours. after the ignition switch is turned OFF. More than 5 hours are required to allow the fuel to cool down to stabilize the Fuel Tank Pressure (FTP), thus making the EVAP system monitor more accurate.

The leak detection pump creates negative pressure (vacuum) in the EVAP system and the pressure is measured. Finally, the ECM monitors for leaks from the EVAP system and malfunctions in both the canister pump module and purge VSV, based on the EVAP pressure.

HINT: *: If the engine coolant temperature is not below 35 degrees C (95 degrees F) 5 hours after the ignition switch is turned OFF, the monitor check starts 2 hours later. If it is still not below 35 degrees C (95 degrees F) 7 hours after the ignition switch is turned OFF, the monitor check starts 2.5 hours later.

2. Purge flow monitor
The purge flow monitor consists of the 2 monitors. The 1st monitor is conducted every time and the 2nd monitor is conducted if necessary.

- The 1st monitor
While the engine is running and the purge Vacuum Switching Valve (VSV) is ON (open), the ECM monitors the purge flow by measuring the EVAP pressure change. If negative pressure is not created, the ECM begins the 2nd monitor.

- The 2nd monitor
The vent valve turned OFF (open) and the EVAP pressure is then measured. If the variation in the pressure is less than 0.5 kPa (3.75 mmHg), the ECM interprets this as the purge VSV being stuck closed, and illuminates the MIL and sets DTC P0441 (2 trip detection logic).



















Atmospheric pressure check:

In order to ensure reliable malfunction detection, the variation between the atmospheric pressures, before and after conduction of the purge flow monitor, is measured by the ECM.

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INSPECTION PROCEDURE

NOTE: The intelligent tester is required to conduct the following diagnostic troubleshooting procedure.

HINT:
- Using the intelligent tester monitor results enable the EVAP system to be confirmed.
- Read freeze frame data using the intelligent tester. Freeze frame data records the engine conditions when malfunctions are detected. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air-fuel ratio was lean or rich, and other data from the time the malfunction occurred.

MONITOR DESCRIPTION

Monitor Strategy:




Typical Enabling Conditions (Part 1):




Typical Enabling Conditions (Part 2):




Typical Malfunction Thresholds:




The 2 monitors, key-off and purge flow, are used to detect malfunctions relating to DTC P0441. The key-off monitor is initiated by the ECM internal timer, known as the soak timer, 5 hours*. after the ignition switch is turned OFF. The purge flow monitor runs while the engine is running.

1. Key-off monitor
5 hours*. after the ignition switch is turned OFF, the leak detection pump creates negative pressure (vacuum) in the EVAP system. The ECM monitors for leaks and actuator malfunctions based on the EVAP pressure.












HINT: *: If the engine coolant temperature is not below 35 degrees C (95 degrees F) 5 hours after the ignition switch is turned OFF, the monitor check starts 2 hours later. If it is still not below 35 degrees C (95 degrees F) 7 hours after the ignition switch is turned OFF, the monitor check starts 2.5 hours later.

If only a small amount of fuel is in the fuel tank, it takes longer for the EVAP pressure to stabilize.




a. Purge VSV stuck open
In operation C, the leak detection pump creates negative pressure (vacuum) in the EVAP system. The EVAP system pressure is then measured by the ECM using the canister pressure sensor. If the stabilized system pressure is higher than [second 0.02 inch leak criterion x 0.2], the ECM interprets this as the purge Vacuum Switching Valve (VSV) being stuck open. The ECM illuminates the MIL and sets the DTC (2 trip detection logic).




b. Purge VSV stuck closed
In operation D, the canister pressure sensor measures the EVAP system pressure. The pressure measurement for the purge VSV monitor begins when the purge VSV is turned ON (open) after the EVAP leak check. When the measured pressure indicates an increase of 0.3 kPa (2.25 mmHg) or more, the purge VSV is functioning normally. If the pressure does not increase, the ECM interprets this as the purge VSV being stuck closed. The ECM illuminates the MIL and sets the DTC (2 trip detection logic).




2. Purge flow monitor
The purge flow monitor consists of the 2 step monitors. The 1st monitor is conducted every time and the 2nd monitor is activated if necessary.

- The 1st monitor
While the engine is running and the purge VSV is ON (open), the ECM monitors the purge flow by measuring the EVAP pressure change. If negative pressure is not created, the ECM begins the 2nd monitor.

- The 2nd monitor
The vent valve is turned ON (closed) and the EVAP pressure is then measured. If the variation in the pressure is less than 0.5 kPa (3.75 mmHg), the ECM interprets this as the purge VSV being stuck closed, illuminates the MIL and sets DTC P0441 (2 trip detection logic).

Atmospheric pressure check:
In order to ensure reliable malfunction detection, the variation between the atmospheric pressure before and after conduction of the purge flow monitor is measured by the ECM.

MONITOR RESULT

Refer to detailed information. Mode 6 Data