Evaporative Emissions Hose: Service and Repair

Fuel Tank Filler Evaporative Emission Pipe Replacement

Removal Procedure


Important:
* The fuel tank must be drained with a suitable, commercially-available fuel removal unit and suction hose - follow safety regulations and national legislation. The fuel tank is fitted with a refill limit float valve. This is located on the filler neck in the fuel tank. To prevent damaging the refill limit float valve, a suitable suction hose must be used.

* In the presence of fuel vapors or escaping fuel - observe safety regulations and national legislation. Store drained fuel in a suitable, sealable container.



1. Open the hood.
Caution: Refer to Battery Disconnect Caution (Battery Disconnect Caution) .
2. Remove the battery.

* Disconnect the ground clamp from the ground terminal.
* Loosen the nut.

3. Raise the vehicle all the way.




4. Remove the wiring harness of the pressure sensor (atmospheric pressure) (1) from the fuel filler tube (2).
Remove the 3 cable ties (3).




5. Remove the fuel filler tube from the fuel tank.
Release the clamp (1).




6. Remove the fuel filler tube (1) from the fuel filler pipe.
Release the clamp.



Installation Procedure

1. Install the fuel filler tube to the fuel filler pipe.
Fasten the clamp.

Notice: Refer to Fastener Notice (Fastener Notice) .

2. Install the fuel filler tube to the fuel tank.

Fasten the clamp to 3.5 N.m (31 lb in).

3. Install the wiring harness of the pressure sensor (atmospheric pressure) to the fuel filler tube.
Install the 3 cable ties.
4. Lower the vehicle all the way.
5. Install the battery.

* Connect the ground clamp to the ground terminal.


Tighten the ground clamp nut to 5 N.m (44 lb in).


6. For programming procedures, refer to Control Module References (Programming and Relearning) .
7. Close the hood.