Repair and Diagnosis

A L L Diagnostic Trouble Codes ( DTC )
Relays and Modules
- Relays and Modules - Body and Frame
- Relays and Modules - Brakes and Traction Control
  - Traction Control Module
- Relays and Modules - Cooling System
  - Radiator Cooling Fan Motor Relay
- Relays and Modules - HVAC
  - Compressor Clutch Relay
  - Control Module HVAC
- Relays and Modules - Instrument Panel
  - Instrument Panel Control Module
- Relays and Modules - Power and Ground Distribution
  - Relay Box
- Relays and Modules - Powertrain Management
- Relays and Modules - Restraints and Safety Systems
  - Air Bag Control Module
  - Seat Occupant Classification Module - Air Bag
- Relays and Modules - Steering and Suspension
  - Relays and Modules - Steering
  - Relays and Modules - Wheels and Tires
    - Tire Pressure Module
- Relays and Modules - Transmission and Drivetrain
- Relays and Modules - Windows and Glass
  - Power Window Control Module
Sensors and Switches
- Sensors and Switches - Accessories and Optional Equipment
- Sensors and Switches - Body and Frame
- Sensors and Switches - Brakes and Traction Control
- Sensors and Switches - Cooling System
  - Coolant Level Sensor
  - Engine - Coolant Temperature Sensor/Switch
    - Coolant Temperature Sensor/Switch (For Computer)
    - Description and Operation
- Sensors and Switches - Cruise Control
  - Brake Switch (Cruise Control)
  - Clutch Switch
- Sensors and Switches - Engine
  - Oil Level Sensor
  - Oil Pressure Sensor
- Sensors and Switches - HVAC
- Sensors and Switches - Instrument Panel
- Sensors and Switches - Lighting and Horns
  - Brake Light Switch
  - Door Switch
- Sensors and Switches - Powertrain Management
- Sensors and Switches - Restraints and Safety Systems
- Sensors and Switches - Starting and Charging
  - Ignition Switch
- Sensors and Switches - Steering and Suspension
- Sensors and Switches - Transmission and Drivetrain
  - Sensors and Switches - A/T
    - Transmission Speed Sensor
    - Transmission Temperature Sensor/Switch
  - Sensors and Switches - M/T
    - Transmission Speed Sensor
- Sensors and Switches - Windows and Glass
  - Heated Glass Element Switch
  - Power Window Switch
Maintenance
- Alignment
- Tune-up and Engine Performance Checks
- Drive Belt
- Filters
- Hoses
- Fluids
- Brake Bleeding
- Fuses and Circuit Breakers
- Service Reminder Indicators
  - Maintenance Required Lamp/Indicator
  - Service Precautions
- Wheels and Tires
- Application and ID
- Service Intervals
Engine, Cooling and Exhaust
- Engine
- Cooling System
- Exhaust System
Powertrain Management
- Relays and Modules - Powertrain Management
- Sensors and Switches - Powertrain Management
- Tune-up and Engine Performance Checks
- Computers and Control Systems
- Emission Control Systems
- Fuel Delivery and Air Induction
- Ignition System
- Transmission Control Systems
- Service and Repair
  - Procedures Before Dismantling the Control Module
  - Measures After Changing The Control Module
- Diagrams
- Technical Service Bulletins
- Tools and Equipment
Transmission and Drivetrain
- Actuators and Solenoids - Transmission and Drivetrain
  - Actuators and Solenoids - A/T
    - Shift Interlock Solenoid
    - Shift Solenoid
  - Actuators and Solenoids - Differential
    - Solenoid
- Automatic Transmission/Transaxle
- Clutch
- Differential Assembly
- Drive Axles, Bearings and Joints
- Drive/Propeller Shafts, Bearings and Joints
  - Drive/Propeller Shaft
  - Description and Operation
- Flex Plate
- Flywheel
- Lamps and Indicators - Transmission and Drivetrain
  - Lamps and Indicators - A/T
    - Shift Indicator - A/T
- Manual Transmission/Transaxle
- Relays and Modules - Transmission and Drivetrain
- Sensors and Switches - Transmission and Drivetrain
  - Sensors and Switches - A/T
    - Transmission Speed Sensor
    - Transmission Temperature Sensor/Switch
  - Sensors and Switches - M/T
    - Transmission Speed Sensor
- Transfer Case
- Transmission Control Systems
Brakes and Traction Control
- Antilock Brakes / Traction Control Systems
- Brake Bleeding
- Brake Pedal Assy
- Disc Brake System
- Hydraulic System
- Parking Brake System
- Power Brake Assist
- Relays and Modules - Brakes and Traction Control
  - Traction Control Module
- Sensors and Switches - Brakes and Traction Control
- Application and ID
Starting and Charging
- Sensors and Switches - Starting and Charging
  - Ignition Switch
- Battery
- Charging System
- Starting System
  - Ignition Switch
  - Diagrams
- Power and Ground Distribution
Power and Ground Distribution
- Auxiliary Power Outlet
- Fuse
- Fuse Block
- Relays and Modules - Power and Ground Distribution
  - Relay Box
- Relay Box
- Wiring Harness
- Description and Operation
- Diagrams
Steering and Suspension
- Alignment
- Relays and Modules - Steering and Suspension
  - Relays and Modules - Steering
  - Relays and Modules - Wheels and Tires
    - Tire Pressure Module
- Sensors and Switches - Steering and Suspension
- Steering
- Suspension
- Wheels and Tires
- Application and ID
Heating and Air Conditioning
- Air Door
  - Air Door Actuator / Motor
- Air Register
- Auxiliary Cabin Heater
- Blower Motor
- Blower Motor Switch
- Cabin Air Filter / Purifier
- Cabin Temperature Sensor / Switch
- Compressor HVAC
  - Compressor Clutch
  - Description and Operation
  - Specifications
    - Relay, A/C Compressor (156)
    - Compressor (170), Z19 And B207
- Compressor Clutch Relay
- Condenser HVAC
- Control Assembly
- Control Module HVAC
- Discharge Air Temperature Sensor / Switch
- Evaporator Core
- Expansion Valve
- Heater Core
- High Pressure Safety Valve HVAC
- Hose/Line HVAC
- Receiver Dryer
- Refrigerant
- Refrigerant Oil
- Refrigerant Pressure Sensor / Switch
- Relays and Modules - HVAC
  - Compressor Clutch Relay
  - Control Module HVAC
- Sensors and Switches - HVAC
  - Blower Motor Switch
  - Cabin Temperature Sensor / Switch
  - Discharge Air Temperature Sensor / Switch
  - Refrigerant Pressure Sensor / Switch
  - Solar Sensor
- Solar Sensor
- Service Precautions
- Description and Operation
  - Pressure Sensor, A/C (620) T8
  - Climate System - Heating and Ventilayion
  - Automatic Climate Control, ACC
- Testing and Inspection
  - Initial Inspection and Diagnostic Overview
  - Symptom Related Diagnostic Procedures
    - A/C Button, Faulty Function
    - No A/C Function.
  - Component Tests and General Diagnostics
  - Programming and Relearning
    - Measures After Changing the Control Module
    - Settings, ACC System
- Locations
  - Control Module, Trionic, B207, Switch A (589A)
  - Control Module, Trionic, B207, Switch B (589B)
  - Electrical Centre, Trionic T8, 727 In The Engine Bay
  - Pressure Sensor A/C (620)
- Service and Repair
- Diagrams
  - Diagram Information and Instructions
    - Lead Markings
    - Symbols Used In the Wiring Diagrams
  - Diagnostic Aids
  - Electrical Diagrams
- Specifications
  - Electrical Specifications
  - Mechanical Specifications
Restraints and Safety Systems
- Air Bag Systems
- Head Restraint System
  - Head Rest
- Relays and Modules - Restraints and Safety Systems
  - Air Bag Control Module
  - Seat Occupant Classification Module - Air Bag
- Seat Belt Systems
- Sensors and Switches - Restraints and Safety Systems
- Service Precautions
- Description and Operation
- Service and Repair
- Specifications
- Tools and Equipment
Accessories and Optional Equipment
- Antenna
- Antitheft and Alarm Systems
- Cellular Phone
- Collision Avoidance and Parking Assist Systems
- Driver/Vehicle Information Display
- Garage Door Opener Transmitter
- Global Positioning System
- Integrated Accessory Switch Assembly
- Memory Positioning Systems
- Radio, Stereo, and Compact Disc
- Sensors and Switches - Accessories and Optional Equipment
- Steering Mounted Controls Communication Module
- Towing / Trailer System
- Trailer Connector
Body and Frame
- Body Control Systems
  - Body Control Module
  - Description and Operation
  - Testing and Inspection
  - Service and Repair
- Bumper
  - Front Bumper
  - Rear Bumper
- Cowl
  - Cowl Moulding / Trim
- Doors, Hood and Trunk
  - Doors
  - Fuel Door
  - Hood
  - Trunk / Liftgate
  - Description and Operation
- Exterior Moulding / Trim
  - Body Emblem
  - Cowl Moulding / Trim
  - Upper Side Moulding / Trim
  - Windshield Moulding / Trim
- Fender
  - Front Fender
    - Front Fender Liner
    - Service and Repair
  - Rear Fender
    - Rear Fender Liner
- Frame
  - Subframe
  - Trailer Hitch
- Grille
- Interior Moulding / Trim
  - Arm Rest
  - Ash Tray
  - Carpet
  - Console
  - Dashboard / Instrument Panel
  - Drink Holders
  - Glove Compartment
    - Glove Compartment Lock Cylinder
    - Service and Repair
  - Headliner
  - Passenger Assist Handle
  - Rear Shelf
  - Scuff Plate
  - Sun Visor
  - Trim Panel
  - Description and Operation
  - Testing and Inspection
  - Locations
- Locks
  - Door Locks
    - Door Lock Cylinder
    - Service and Repair
      - Cover Plate
      - Rear Door Lock Unit
  - Keyless Entry
    - Keyless Entry Transmitter
    - Testing and Inspection
  - Power Locks
  - Trunk / Liftgate Lock Cylinder
  - Description and Operation
  - Testing and Inspection
- Mirrors
  - Heated Element
  - Memory Positioning Systems
  - Power Mirror Control Module
  - Power Mirror Motor
  - Power Mirror Switch
  - Description and Operation
  - Testing and Inspection
  - Locations
  - Service and Repair
  - Diagrams
- Paint, Striping and Decals
  - Paint
- Radiator Support
- Relays and Modules - Body and Frame
  - Convertible Top Control Module
  - Convertible Top Hydraulic Control Unit
  - Door Module
  - Memory Positioning Module
  - Power Door Lock Control Module
  - Power Mirror Control Module
  - Power Seat Control Module
  - Power Seat Relay
  - Seat Temperature Relay
  - Sunroof / Moonroof Module
  - Trunk / Liftgate Relay
- Roll Bar
  - Roll Bar Triggering Solenoid
  - Service and Repair
- Roof and Associated Components
  - Convertible Top
  - Luggage / Roof Rack
    - Luggage / Roof Rack Frame
  - Sunroof / Moonroof
- Seats
  - Head Rest
  - Head Restraint System
    - Head Rest
  - Memory Positioning Systems
  - Power Seat Control Module
  - Power Seat Motor
  - Power Seat Relay
  - Power Seat Solenoid
  - Power Seat Switch
  - Seat Temperature Element
  - Seat Temperature Relay
  - Seat Temperature Sensor
  - Description and Operation
  - Testing and Inspection
  - Adjustments
  - Service and Repair
    - Front Seat
    - Back Seat
  - Diagrams
  - Specifications
- Sensors and Switches - Body and Frame
  - Convertible Top Position Sensor / Switch
  - Convertible Top Switch
  - Hood Switch / Sensor
    - Hood Sensor/Switch (For Alarm)
    - Service and Repair
  - Power Door Lock Switch
  - Power Mirror Switch
  - Power Seat Switch
  - Power Trunk / Liftgate Lock Switch
  - Seat Temperature Sensor
  - Sunroof / Moonroof Switch
  - Trunk / Liftgate Switch
  - Trunk / Liftgate Position Sensor
- Sound Proofing / Insulation
- Spoilers, Flaps, and Air Dams
  - Spoiler
- Unibody
  - Cowl
    - Cowl Moulding / Trim
- Weatherstrip
  - Convertible Top Weatherstrip
  - Front Door Weatherstrip
  - Front Door Window Glass Weatherstrip
  - Hood Weatherstrip
  - Quarter Window Glass Weatherstrip
  - Rear Door Weatherstrip
  - Rear Door Window Glass Weatherstrip
  - Trunk / Liftgate Weatherstrip
- Service Precautions
  - Technician Safety Information
  - Vehicle Damage Warnings
    - Bodywork on Cars With Airbag
    - Actions When Replacing Electrical Components
- Description and Operation
  - Brief Description
  - Body Design
  - Body Reinforcements, CV
  - Body Reinforcements, 4D
  - Checking Body Dimensions
  - Galvanized Body Parts
  - High-Strength Steel
  - Impact Safety, CV
  - Impact Safety, 4D, 5D
  - Pillar Designation
  - Corrosion
  - Surface Treatment
  - The Surface Treatment Process
  - Overview
  - Sound Insulation - 1
  - Sound Insulation - 2
  - Trim and Warranty
- Testing and Inspection
  - Electrical Seat Operation Not Working.
  - Front Seat Cannot Be Operated Manually
  - Heated Seat, Left-Hand Front, Inoperative.
  - Heated Seat, Right-Hand Front, Inoperative.
  - Memory Functions Incorrect, Electrically Adjustable Seat Can Be Adjusted Manually
  - Memory Seat Cannot Be Operated Manually
  - Seat Position Not Locked
  - Boot Lid Cannot Be Opened With the Handle.
  - Key Cannot Be Turned From Lock to Off
  - Key Cannot Be Turned From Off to Lock
  - Water In the Luggage Compartment
  - Water Leaks In Through the Rear Door.
- Specifications
- Tools and Equipment
  - Tech 2
  - 12 765 358 Fitting Tool, CV
  - 30 12 598 Circlip Pliers
  - 82 93 474 Removal Tool
  - 82 93 847 Soft Top Support
  - 82 93 854 Fitting Tool, Hydraulic Line
  - 82 93 870 Setting Tool, First Bow Locking Hooks
  - 84 71 179 Removal Tool, Clips
  - 86 11 857 Test Lamp, Red-Green
Cruise Control
- Brake Switch (Cruise Control)
- Clutch Switch
- Sensors and Switches - Cruise Control
  - Brake Switch (Cruise Control)
  - Clutch Switch
Instrument Panel, Gauges and Warning Indicators
- Air Bag Deactivation Indicator
- Cigarette Lighter
- Compass
- Dashboard / Instrument Panel
- Door Switch
- Driver/Vehicle Information Display
- Instrument Cluster / Carrier
- Maintenance Required Lamp/Indicator
- Outside Temperature Display
  - Outside Temperature Display Sensor
- Parking Brake Warning Switch
- Relays and Modules - Instrument Panel
  - Instrument Panel Control Module
- Seat Belt Reminder Lamp
- Sensors and Switches - Instrument Panel
- Shift Indicator - A/T
- Tire Monitoring System
- Locations
- Diagrams
Lighting and Horns
- Backup Lamp
- Brake Lamp
- Brake Light Switch
- Courtesy Lamp
  - Glove Box Lamp
  - Diagrams
- Daytime Running Lamp
- Dome Lamp
- Door Switch
- Fog/Driving Lamp
- Hazard Warning Lamps
- Headlamp
- Horn
- Parking Lamp
- Sensors and Switches - Lighting and Horns
  - Brake Light Switch
  - Door Switch
- Spot Lamp
- Tail Lamp
- Trailer Lamps
- Trunk Lamp
- Turn Signals
- Locations
  - Fuse 21, Rear Electrical Centre 701
  - Fuse 5, Dashboard Electrical Centre 22
  - Fuse 8, Dashboard Electrical Centre 22
  - Fuse 15, Dashboard Electrical Centre 22
- Diagrams
  - Diagram Information and Instructions
    - Lead Markings
    - Symbols Used In the Wiring Diagrams
  - Diagnostic Aids
  - Electrical Diagrams
    - Interior Lighting and Reading Lamps CV
    - Interior Lighting and Reading Lamps, 4D/5D
Windows and Glass
- Heated Glass Element
- Relays and Modules - Windows and Glass
  - Power Window Control Module
- Sensors and Switches - Windows and Glass
  - Heated Glass Element Switch
  - Power Window Switch
- Windows
- Windshield
  - Windshield Moulding / Trim
  - Service and Repair
    - Windscreen
    - Windscreen, CV
- Description and Operation
- Testing and Inspection
- Tools and Equipment
Wiper and Washer Systems
Service Precautions
- Technician Safety Information
- Vehicle Damage Warnings
Application and ID
- Plates and Labels
- VIN (Vehicle Identification Number)
- Abbreviations
- VIN Plate, Brake Caliper and Brake Discs
- VIN Plate, Springs and Shock Absorbers
Testing and Inspection
Locations
- Connector Locations
- Ground Locations
- Splice Locations
Service and Repair
Diagrams
- Diagram Information and Instructions
  - Lead Markings
  - Symbols Used In the Wiring Diagrams
- Diagnostic Aids
- Connector Views
- Electrical Diagrams
- Connectors
- Grounds
- Splices
Specifications
- Electrical Specifications
- Mechanical Specifications
- Pressure, Vacuum and Temperature Specifications
- Capacity Specifications
- Fluid Type Specifications
Technical Service Bulletins
Tools and Equipment
- By Number
  - Thread Locking Adhesive, Loctite 242
  - 52 07 915 Wiring Harness
  - 82 92 948 Plugs, A/C System, Kit
  - 82 92 955 Spare Parts Kit, Plugs
  - 82 93 474 Removal Tool
  - 83 93 852 Pressure Measuring Equipment, Fuel and Oil Pressure
  - 83 94 744 Adapter, Fuel Pressure Testing
  - 83 95 261 Fuel Line Tool
  - 83 95 485 Spark Plug Socket Assembly With Locating Sleeves
  - 83 95 659 Plug Kit
  - 83 96 087 Special Socket, Coolant Temperature Sensor
  - 83 96 095 Release Tool, Belt Circuit
  - 84 71 062 Fitting Kit, Upholstery Staples
  - 84 71 104 Cable With Switch
  - 84 71 179 Removal Tool, Clips
  - 85 80 144 Puller Windscreen Wiper Arm
  - 85 80 151 Kit, Connector Pin Removal Tool
  - 86 11 469 Cable, Seatbelt Pretensioners
  - 86 11 857 Test Lamp, Red-Green
  - 86 12 335 Reference Resistor, Side Airbag
  - 86 12 921 Wiring Harness, Side Airbag
  - 87 91 360 Puller
  - 90 513 210 Universal Paste
- Acid-Free Vaseline
- Adhesive Kit, Loctite 406-770
- Adhesive, Chemtronics CW 2400
- Adhesive, Loctite 638
- Alustick
- Cleaning Agent, Loctite Super Clean 7063
- Cooling Spray, Frigi-Test Oxyd-Ex
- Cylindrical Fastening, Loctite 648
- Degreasing Agent, SP Special
- Electronic Cleaner, El-Mec Clean
- Gasket Remover, Loctite No. 4
- Lubricant, Berutox M21 EPK
- Odour Remover A/C, Wurth
- Primer, Etching, Standox 1K-Fullprimer
- Silicone Paste, Electrolube HTC 10S
- Special Paste
- Stain Remover, Clax-200S
- Stone Damage Protection, Teroson T107
- Stone Damage Protection, Teroson T126 (Black)
- Stone Damage Protection, Teroson T127 (Light)
- Thread Locking Adhesive, Loctite 242
- Thread Locking Adhesive, Loctite 270
- Thread Locking Adhesive, Loctite 577
- White High-Pressure Grease Paste
- White Oil, Bayol 82
- 30 04 777 Hand Gun
- 30 04 785 Fabric-Backed Tape Black
- 30 06 798 Spray Gun
- 30 07 077 Sealing Strip
- 30 07 952 Butyl Tape
- 30 15 203 Hand Gun
- 30 15 211 Noise Absorbing Panels
- 30 15 385 Pneumatic Telescope Gun
- 30 15 500 Telescope Gun
- 30 15 799 Noise Absorbing Panels
- 30 17 795 Sealing Strip
- 30 18 165 Butyl Tape
- 30 19 312 Anti-Friction Agent
- 30 21 011 Spray Gun
- 30 31 127 Breathing Protection Mask
- 30 31 135 Breathing Protection Mask
- 30 31 143 Fresh Air System
- 30 34 428 Filter
- 32 025 032 Toolboard T11, Z19 4-Cyl Diesel
- 32 025 039 Adhesive Kit, Window Glass
- 32 025 041 Silicone Grease
- 32 025 042 Bodywork Adhesive
- 32 025 043 Rubber Moulding Adhesive
- 40 - 12 799 126 Leather Care Kit
- 82 93 367 Expanding Sound Absorber, Body
- 83 95 519 Measuring Glass
- 86 12 798 Toolboard T1 Service
- 86 12 814 Toolboard T2 Chassis/Body
- 86 12 822 Toolboard T3 Engine
- 86 12 830 Toolboard T4 Manual Gearbox
- 86 12 855 Toolboard T5 Automatic Transmission
- 86 12 863 Toolboard T6 Tool Holders
- 86 12 871 Toolboard T7 Diesel 4-Cyl
- 86 12 897 Toolboard T9 Classic 900
- 86 12 970 Toolboard T10, F17 Manual Gearbox
- 90 001 825 Low Temperature Paste
- 90 166 282 Brake Cylinder Paste
- 90 167 353 Silicone Paste
- 90 273 920 Window Sealing Compound
- 90 297 970 Flange Sealant
- 90 513 210 Universal Paste
- 90 543 772 Silicone Flange Sealant
- 91 21 538 Stone Damage Protection
- 93 160 535 Adhesive Kit, Body Repair
- 93 160 907 Cleaning Agent
- 93 165 025 Adhesive Kit Rear Window CV
- 93 165 226 Conductive Paint
- 93 165 228 Ultra Fast Adhesive
- 93 165 267 Flange Sealant
- 93 165 418 Sealing Glue
Diagnostic Trouble Codes