Exhaust Pipe: Service and Repair

Front Pipe Replacement (2.4L FWD)

Removal Procedure




1. Remove the 2 bolts (1) and the 2 compression springs (2) from the exhaust manifold.
2. Remove the gasket from the exhaust manifold.




3. Remove the 2 bolts (1) from the front exhaust pipe assembly.
4. Remove front exhaust pipe assembly.

Installation Procedure





Note: If the free length is less than the minimum 41.5 mm (1.63 in), replace the compression spring.

1. Using a vernier caliper, measure the free length of the compression springs.
2. Fully insert a new gasket to the exhaust manifold.





Note: Be sure to install the gasket in the correct direction. Do not reuse the gasket.

3. Using a plastic hammer and wooden block (2), tap in the new gasket (3) until its surface is flush with the exhaust manifold (1).





Caution: Refer to Fastener Caution (Fastener Caution)

4. Install the front exhaust pipe assembly with the 2 bolts (1) and the 2 compression springs (2). Tighten the bolts to 43 Nm (32 lb ft)
5. Inspect for exhaust gas leaks.