Brake Solenoid Valve Replacement

Removal Procedure





1. Disconnect the electrical connector of the brake solenoid valve (1).





2. Remove the solenoid attaching bolts (1).

Important: Verify that the lip seal of the brake solenoid valve (3) is still attached to the brake solenoid valve (2) when removing the brake solenoid valve. If the seal is not attached, inspect the brake solenoid valve bore in the brake modulator.

Important: Do not attempt to disassemble the brake solenoid valve. The brake solenoid valve is serviceable only as an assembly.

3. Remove the solenoid (2) from the hydraulic modulator (4).

Installation Procedure





1. Use the following procedure in order to install the lip seal of the brake solenoid valve (3):
1.1. Lubricate the seal on the new brake solenoid valve (2) with clean brake fluid.
1.2. Before installing the brake solenoid valve (2) in the ABS brake modulator (4), verify that the lip seal of the brake solenoid valve (3) is correctly positioned.
2. Position the brake solenoid valve (2) so the electrical connector of the brake solenoid valve will face the same direction as the brake solenoid valve that was removed.
3. By hand, press down on the brake solenoid valve (2) until the brake solenoid valve flange seats on the ABS brake modulator (4).

Notice: Refer to Fastener Notice in Service Precautions.

4. Install the Torx head bolts (1).
- Tighten the Torx head bolts to 5 Nm (44 inch lbs.).





Important: Verify the correct installation of the brake solenoid valve connectors on the correct brake solenoid valve.

5. Reconnect the electrical connector (1) of the brake solenoid valve.
6. Bleed the brake modulator and the motor-pack assembly. Refer to Brake Bleeding.
7. Perform A Diagnostic System Check - ABS. Diagnostic System Check