FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Removal And Installation




REFRIGERANT LINES

Removal and Installation for Compressor - QR25DE






NOTE:
When removing components such as hoses, tubes/lines, ect., cap or plug openings to prevent fluid from spilling.

REMOVAL

1.Discharge the refrigerant. HFC-134A (R-134A) Service Procedure.
2.Partially drain the engine cooling system. Changing Engine Coolant.
3.Disconnect the battery negative terminal.
4.Remove the front wheel and tire (RH). Adjustment.
5.Remove the engine undercover. Service and Repair.
6.Remove the front air duct. Service and Repair.
7.Disconnect the upper radiator hose from the radiator.
8.Disconnect the coolant reservoir hose from the radiator.
9.Remove the electric cooling fan assembly. Removal And Installation.
10.Remove the splash shield (RH). Removal And Installation.
11.Remove the drive belt. Removal and Replacement.
12.Remove the generator assembly. Service and Repair.
13.Disconnect the compressor connector.
14.Disconnect the high-pressure flexible hose and low-pressure flexible hose.

CAUTION:
Cap or wrap the joint of the hose with a suitable material such as vinyl tape to avoid the entry of any contaminants.
15.Remove the muffler pipe from the compressor.

CAUTION:
Cap or wrap the joint of the hose with a suitable material such as vinyl tape to avoid the entry of any contaminants.
16.Remove the compressor bolts using power tool, then remove the compressor.

INSTALLATION

Installation is in the reverse order of removal.

CAUTION:
- Do not reuse O-rings.
- Apply A/C oil to the O-ring of the low-pressure flexible hose, muffler pipe and high-pressure flexible hose for installation.
- After charging the A/C refrigerant, check for leaks. Checking Of Refrigerant Leaks.
High and low-pressure flexible hose and muffler pipe nuts and bolt: