Removal And Installation

CHARGE AIR COOLER

Removal and Installation


REMOVAL

Air inlet hose 1, Air inlet tube 1 and Recirculation valve
1.Remove engine cover. Exploded View.
2.Make matching marks on each connecting part for reference at installation.
3.Remove recirculation hose and vacuum hose to recirculation valve.
4.Loosen clamp, and then remove air inlet hose 1.
5.Remove recirculation valve and turbocharger boost sensor from air inlet tube 1, if necessary.
6.loosen clamp, and then remove air inlet hose 1.
Air inlet tube 3
1.Remove engine cover. Exploded View.
2.Make matching marks on each connecting part for reference at installation.
3.Loosen clamp, and then remove air inlet tube 3.
Charge air cooler, Air inlet hose 2 and Air inlet tube 2
1.Remove front bumper. Exploded View.
2.Remove radiator core support upper. With Intelligent Key System(With intelligent key system) or
Without Intelligent Key System(Without intelligent key system).
3.Make matching marks on each connecting part for reference at installation.
4.Remove air inlet hose 2.





5.Loosen air inlet tube 2 clamp, and then remove charge air cooler (1).

CAUTION:
- Avoid interference between the charge air cooler and radiator.
- When removing charge air cooler, close opening on turbo charger and intake manifold with shop cloth or other suitable material.
6.Remove air inlet tube 2, if necessary.

INSTALLATION

Install in the reverse order of removal paying attention to the following points:

CAUTION:
Do not reuse O-rings.
- Apply a neutral detergent (fluid) to the joint between hoses and pipes (oil is not permissible).
- Pay attention to identification mark and direction.