Removal And Installation

OIL PAN (LOWER)

Removal and Installation


REMOVAL

1.Drain engine oil. Draining.
2.Remove oil pan (lower) with the following procedure:





a.Loosen mounting bolts in reverse order as shown in the figure.

White arrow indicates : Engine Front

NOTE:
Disregard the numerical order No.7 and No.11 in removal.





b.Insert seal cutter [SST: KV-10111100 (J-37228)] (A) between oil pan (upper) and oil pan (lower).

CAUTION:
- Never damage the mating surface.
- Never insert a screwdriver. This damages the mating surfaces.
c.Slide the seal cutter [SST: KV-10111100 (J-37228)] by tapping on the side of tool with a hammer.
d.Remove oil pan (lower).

INSTALLATION


CAUTION:
Do not reuse drain plug washer.
1.Install oil pan (lower) as follows:





a.Use a scraper (A) to remove old liquid gasket from mating surfaces.
- Also remove old liquid gasket from mating surface of oil pan (upper).
- Remove old liquid gasket from the bolt holes and threads.

CAUTION:
Never scratch or damage the mating surface when cleaning off old liquid gasket.





b.Apply a continuous bead of liquid gasket (A) with a tube presser (commercial service tool) as shown in the figure.





Use Genuine RTV Silicon Sealant or equivalent. Recommended Chemical Products And Sealants.

CAUTION:
Attaching should be done within 5 minutes after liquid gasket application.





c.Tighten bolts in numerical order as shown in the figure.

White arrow indicates : Engine front

NOTE:
- Tighten bolts the No.1 and No.2 in two steps.
- The numerical order No.7 and No.11 shows the second steps.
2.Install oil pan drain plug.

CAUTION:
Do not reuse drain plug washer.
- Refer to the figure of components of former page for installation direction of drain plug washer. Refer to
Exploded View.
3.Install in the reverse order of removal after this step.