Removal And Installation

BRAKE PIPING

REAR : Removal and Installation


REMOVAL

2WD

CAUTION:
- Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it off immediately and wash with water if it gets on a painted surface. For brake component parts, never wash them with water.
- Never depress the brake pedal while removing the brake hose or brake tube. If this is not complied with, brake fluid may splash.
1.Remove tires with power tool.
2.Drain brake fluid. Draining.





3.Loosen the flare nut (1) with a flare nut wrench (A) and separate the brake tube (2) from the brake hose A (3).

CAUTION:
- Never scratch the flare nut and the brake tube.
- Never bend sharply, twist or strongly pull out the brake hoses and tubes.
- Cover open end of brake tubes and hoses when disconnecting to prevent entrance of dirt.
4.Remove the lock plate (4) and remove the brake hose A.





5.Loosen the flare nut (1) with a flare nut wrench (A) and separate the brake tube (2) from the hose B (3).

CAUTION:
- Never scratch the flare nut and the brake tube.
- Never bend sharply, twist or strongly pull out the brake hoses and tubes.
- Cover open end of brake tubes and hoses when disconnecting to prevent entrance of dirt.
6.Remove the lock plate (4) from brake hose bracket (5).





7.Remove the union bolt (1) and copper washers (2), and remove the brake hose B (3) from the brake caliper assembly.
AWD

CAUTION:
- Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it off immediately and wash with water if it gets on a painted surface. For brake component parts, never wash them with water.
- Never depress the brake pedal while removing the brake hose or brake tube. If this is not complied with, brake fluid may splash.
1.Remove tires with power tool.
2.Drain brake fluid. Draining.





3.Loosen the flare nut (1) with a flare nut wrench (A) and separate the brake tube (2) from the hose A (3).

CAUTION:
- Never scratch the flare nut and the brake tube.
- Never bend sharply, twist or strongly pull out the brake hoses and tubes.
- Cover open end of brake tubes and hoses when disconnecting to prevent entrance of dirt.
4.Remove the lock plate (4) and remove the brake hose A.





5.Loosen the flare nut (1) with a flare nut wrench (A) and separate the brake tube (2) from the hose B (3).

CAUTION:
- Never scratch the flare nut and the brake tube.
- Never bend sharply, twist or strongly pull out the brake hoses and tubes.
- Cover open end of brake tubes and hoses when disconnecting to prevent entrance of dirt.
6.Remove the lock plate (4) from brake hose bracket (5).





7.Remove the union bolt (1) and copper washers (2), and remove the brake hose B (3) from the brake caliper assembly.

INSTALLATION

2WD

CAUTION:
- Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it off immediately and wash with water if it gets on a painted surface. For brake component parts, never wash them with water.
- Never depress the brake pedal while removing the brake hose or brake tube. If this is not complied with, brake fluid may splash.





1.Assemble the union bolt (1) and the copper washer (2) to the brake hose B.

CAUTION:
Never reuse the copper washer.
2.Align the brake hose B L-pin (A) with the brake caliper assembly hole (B), and tighten the union bolt (1) to the specified torque.





3.Install the brake tube (2) to the brake hose B (1), temporarily tighten the flare nut (3) by hand until it does not rotate further, and fix the brake hose B to the brake hose bracket (5) with the lock plate (4).

CAUTION:
Check that all brake hoses and brake tubes are not twisted and bent.





4.Tighten the flare nut to the specified torque with a crowfoot (A)
and torque wrench (B).

CAUTION:
Never scratch the flare nut and the brake tube.





5.Install the brake tube (2) to the brake hose A (1), temporarily tighten the flare nut (3) by hand until it does not rotate further, and fix the brake hose with the lock plate (4).

CAUTION:
Check that all brake hoses and brake tubes are not twisted and bent.





6.Tighten the flare nut to the specified torque with a crowfoot (A)
and torque wrench (B).

CAUTION:
Never scratch the flare nut and the brake tube.
7.Refill with new brake fluid and perform the air bleeding. Refer to
Service and Repair.

CAUTION:
Never reuse drained brake fluid.
8.Install tires. Removal And Installation.
9.Perform inspection after installation. Inspection.
AWD

CAUTION:
- Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it off immediately and wash with water if it gets on a painted surface. For brake component parts, never wash them with water.
- Never depress the brake pedal while removing the brake hose or brake tube. If this is not complied with, brake fluid may splash.





1.Assemble the union bolt (1) and the copper washer (2) to the brake hose B.

CAUTION:
Never reuse the copper washer.
2.Align the brake hose B L-pin (A) with the brake caliper assembly hole (B), and tighten the union bolt (1) to the specified torque.





3.Install the brake tube (2) to the brake hose B (1), temporarily tighten the flare nut (3) by hand until it does not rotate further, and fix the brake hose B to the brake hose bracket (5) with the lock plate (4).

CAUTION:
Check that all brake hoses and brake tubes are not twisted and bent.





4.Tighten the flare nut to the specified torque with a crowfoot (A)
and torque wrench (B).

CAUTION:
Never scratch the flare nut and the brake tube.





5.Install the brake tube (2) to the brake hose A (3), temporarily tighten the flare nut (1) by hand until it does not rotate further, and fix the brake hose A to the bracket with the lock plate (4).

CAUTION:
Check that all brake hoses and brake tubes are not twisted and bent.





6.Tighten the flare nut to the specified torque with a crowfoot (A)
and torque wrench (B).

CAUTION:
Never scratch the flare nut and the brake tube.
7.Refill with new brake fluid and perform the air bleeding. Refer to
Service and Repair.

CAUTION:
Never reuse drained brake fluid.
8.Install tires. Removal And Installation.
9.Perform inspection after installation. Inspection.