FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Automatic Air Conditioning




BLOWER MOTOR

Description


BLOWER MOTOR






- The blower motor is installed in the RH side of A/C unit assembly.
- The blower motor adopts the forcible air cooling system and one touch installation system without any screws.

POWER TRANSISTOR






- The power transistor attached to A/C unit assembly.





- The power transistor controls the transmitting voltage to blower motor base on the gate voltage from A/C auto amp.
- The power transistor is set for low voltage drop, therefore it does not require high relay while transmitting max voltage to blower motor.


Component Function Check


1. CHECK OPERATION

1.Warm up the engine.
2.Operate the fan control switch. Check that the fan speed and indicator unit are switched for all fan speeds.
Does it operate normally?
YES- INSPECTION END
NO- Perform the diagnosis for the blower motor. .


Diagnosis Procedure


1. CHECK FUSE

Check 15A fuses [Nos. 15 and 17, located in the fuse block (J/B)].
NOTE:
Fuse Block - Junction Box (J/B).
Is inspection result normal?
YES- GO TO 2.
NO- Replace the corresponding fuse.

2. CHECK POWER SUPPLY OF BLOWER MOTOR

1.Turn the ignition switch OFF.
2.Disconnect the blower motor connector.
3.Turn the ignition switch ON.
4.Check voltage between blower motor harness connector and the ground.





Is the inspection result normal?
YES- GO TO 4.
NO- GO TO 3.

3. CHECK BLOWER MOTOR RELAY

1.Turn the ignition switch OFF.
2.Check the blower motor relay. .
Is inspection result normal?
YES- Repair the harness or connector between blower motor and fuse.
NO- Replace the blower motor relay.

4. CHECK VOLTAGE BETWEEN POWER TRANSISTOR AND GROUND

1.Connect the blower motor connector.
2.Disconnect the power transistor connector.
3.Turn the ignition switch ON.
4.Check voltage between power transistor harness connector and the ground.





Is inspection result normal?
YES- GO TO 6.
NO- GO TO 5.

5. CHECK CONTINUITY BETWEEN BLOWER MOTOR AND POWER TRANSISTOR

1.Turn the ignition switch OFF.
2.Disconnect the blower motor connector.
3.Check continuity between blower motor harness connector and power transistor harness connector.





Is the inspection result normal?
YES- Replace the blower motor.
NO- Repair the harnesses or connectors.

6. CHECK VOLTAGE BETWEEN POWER TRANSISTOR AND GROUND

Check voltage between power transistor harness connector and the ground.





Is inspection result normal?
YES- GO TO 7.
NO- Replace the harness or connector between power transistor and fuse.

7. CHECK CONTINUITY BETWEEN POWER TRANSISTOR AND GROUND

Check continuity between power transistor harness connector and the ground.





Is inspection result normal?
YES- GO TO 8.
NO- Repair the harnesses or connectors.

8. CHECK A/C AUTO AMP. OUTPUT SIGNAL

1.Connect the blower motor connector and the A/C auto amp. connector.
2.Turn the ignition switch ON.
3.Set the mode position to VENT.
4.Change fan speed from Lo to Hi, and check duty ratios between blower motor harness connector and the ground by using an oscilloscope.
NOTE:
Calculate the drive signal duty ratio as shown in the figure.
T2 = Approx. 1.6 ms





Is the inspection result normal?
YES- GO TO 10.
NO- GO TO 9.

9. CHECK CONTINUITY BETWEEN POWER TRANSISTOR AND A/C AUTO AMP.

1.Turn the ignition switch OFF.
2.Disconnect the power transistor connector.
3.Disconnect the A/C auto amp. connector.
4.Check continuity between power transistor harness connector and A/C auto amp. harness connector.





Is the inspection result normal?
YES- Replace the A/C auto amp.
NO- Repair the harnesses or connectors.

10. CHECK CONTINUITY POWER TRANSISTOR SUB HARNESS






Check the sub harness continuity with the following figure.
Is the inspection result normal?
YES- Replace the power transistor.
NO- Repair the harnesses or connectors.


Component Inspection


BLOWER MOTOR


1. CHECK BLOWER MOTOR

1.Remove the blower motor. Exploded View.
2.Check that there is not any mixing foreign object in the blower motor.
Is the inspection result normal?
YES- GO TO 2.
NO- Replace the blower motor.

2. CHECK BLOWER MOTOR

Check that there is not breakage or damage in the blower motor.
Is the inspection result normal?
YES- GO TO 3.
NO- Replace the blower motor.

3. CHECK BLOWER MOTOR

Check that the blower motor turns smoothly.
Is the inspection result normal?
YES- INSPECTION END
NO- Replace the blower motor.

BLOWER MOTOR RELAY


1. CHECK BLOWER MOTOR

1.Remove the blower motor relay. Fuse Block - Junction Box (J/B).





2.Check the continuity between the blower motor relay terminal 3
and 5 when the voltage is supplied between terminal 1 and 2.





Is the inspection result normal?
YES- INSPECTION END
NO- Replace the blower motor relay.