Removal And Installation

REAR TIMING CHAIN CASE

Removal and Installation


REMOVAL

1.Remove the engine assembly. Removal and Replacement.
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2.Remove the oil pan lower and upper. Upper Oil Pan M/T Models (M/T models) or Upper Oil Pan CVT Models (CVT models).
3.Remove the front timing chain case. Front Timing Chain Case.
4.Remove the primary and secondary timing chains. [1][2]Removal.





5.Remove the rear timing chain case.

CAUTION:
- Do not remove the plate metal cover for the oil passage.
- After removing the chain case, do not apply any load to the case that might bend it.
a.Loosen and remove the rear timing chain case bolts in the order as shown.










b.Cut the sealant using Tool and remove the rear timing chain case.
Tool number: KV10111100 (J-37228)

CAUTION:
- Be careful not to damage the mating surface.
- Do not insert a screwdriver, this will damage the mating surfaces.
c.Slide the Tool by tapping its side with a hammer to remove the rear timing chain case from the cylinder block.
6.Remove O-rings to timing chain case and cylinder block.

CAUTION:
Do not reuse O-rings.





7.Use a scraper to remove all of the old Silicone RTV Sealant from the front and rear timing chain case and opposite mating surfaces.

CAUTION:
Do not damage the mating surfaces.





8.Remove all old Silicone RTV Sealant from all the bolt holes and bolts.

CAUTION:
Do not damage the threads or mating surfaces.

INSTALLATION






1.Install O-rings on cylinder block.

CAUTION:
Do not reuse O-rings.
2.Apply Genuine Silicone RTV Sealant or equivalent, to the rear timing chain case using Tool as shown.
Recommended Chemical Products And Sealants.
Tool number: WS39930000 (-)

CAUTION:
- For (a), completely wipe out liquid gasket extended on a portion touching at engine coolant.
- Apply liquid gasket on installation position of water pump and cylinder completely.
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3.Align the rear timing chain case and water pump assembly with the dowel pins (RH and LH) on the cylinder block and install the case. Make sure the O-rings stay in place during installation.

CAUTION:
Do not reuse O-rings
a.Tighten the bolts in the numerical order as shown. There are two bolt lengths used. Follow the chart below for proper bolt length specifications.










b.After all bolts are initially tightened, retighten them to the specification in the numerical order as shown.
4.Install the primary and secondary timing chains. [1][2]Installation.
5.Install the front timing chain case. Front Timing Chain Case.
6.Install the oil pan upper and lower. Upper Oil Pan M/T Models (M/T models) or Upper Oil Pan CVT Models (CVT models).
7.Install the engine assembly. Removal and Replacement.