Removal And Installation

FRONT DISC BRAKE

BRAKE CALIPER ASSEMBLY : Removal and Installation


REMOVAL


WARNING:
Since dust covering the front and rear brakes has an affect on human body, the dust must be removed with a dust collector. Never splatter the dust with an air blow gun.

CAUTION:
- Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it out immediately and wash with water if it gets on a protect surface. For brake component parts, never wash them with water.
- Never depress brake pedal. While removing the brake hose. If this is not complied with, brake fluid may splash.
- To prevent damage to the parts, never drop removed parts.
- To prevent damage to the parts, never spill or splash brake fluid on the disc rotor.
- To prevent damage to the parts, if the brake fluid or grease adheres to the disc rotor, quickly wipe it off.
1.Remove tires with power tool.
2.Fix the disc rotor using wheel nuts.
3.Drain brake fluid. Refer to "Draining" Draining.
4.Separate brake hose from caliper assembly. Refer to "FRONT : Removal and Installation" Removal And Installation.





5.Remove torque member mounting bolts, and remove brake caliper assembly.

CAUTION:
To prevent damage to the parts, never drop brake pad and caliper assembly.
6.When removing disc rotor. Refer to "Removal and Installation" Removal And Installation.

INSTALLATION


WARNING:
Since dust covering the front and rear brakes has an affect on human body, the dust must be removed with a dust collector. Never splatter the dust with an air blow gun.

CAUTION:
- Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it out immediately and wash with water if it gets on a protect surface. For brake component parts, never wash them with water.
- Never depress brake pedal. While removing the brake hose. If this is not complied with, brake fluid may splash.
- To prevent damage to the parts, never spill or splash brake fluid on the disc rotor.
- To prevent damage to the parts, if the brake fluid or grease adheres to the disc rotor, quickly wipe it off.
1.Install disc rotor. Refer to "Removal and Installation" Removal And Installation.





2.Install the brake caliper assembly to the steering knuckle and tighten the torque member mounting bolts to the specified torque.

CAUTION:
Never spill or splash any grease and moisture on the brake caliper assembly mounting face, threads, mounting bolts and washers. Wipe out any grease and moisture.
3.Install brake hose. Refer to "FRONT : Removal and Installation" Removal And Installation.
4.Perform the air bleeding. Refer to "Bleeding Brake System" Service and Repair.
5.Check a drag of front disc brake. If any drag is found, refer to
"BRAKE CALIPER ASSEMBLY : Inspection" Inspection.
6.Install tires with power tool. Refer to "Removal and Installation" Removal And Installation.
7.Perform inspection after installation. Refer to "BRAKE CALIPER ASSEMBLY : Inspection" Inspection.