FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Removal and Installation





RADIATOR


Removal and Installation


WARNING:
Do not remove radiator cap when the engine is hot. Serious burns could occur from high-pressure engine coolant escaping from the radiator. Wrap a thick cloth around the cap. Slowly turn it a quarter turn to release built-up pressure. Carefully remove the radiator cap by turning it all the way.

REMOVAL
1. Drain engine coolant from the radiator. Refer to Service and Repair.

CAUTION:
- Perform this step when engine is cold.
- Do not spill engine coolant on drive belt.
2. Remove air duct (inlet). Refer to Component Removal And Installation.
3. Disconnect the reservoir tank hose.
4. Remove radiator hoses (upper and lower).
5. Disconnect harness connectors from fan motors, and position harness aside.
6. Remove the cooling fan assembly to radiator bolts and remove cooling fan assembly
7. Remove radiator upper mounts.
8. Move the radiator assembly to the rearward direction of vehicle, and then lift it upward to remove.

CAUTION:
Do not damage or scratch A/C condenser if equipped and radiator core when removing.

INSPECTION AFTER REMOVAL
Inspect radiator for leaks as follows:





- Apply pressure using Tool.






WARNING:
To prevent the risk of the hose coming undone while under pressure, securely fasten it down with a hose clamp.





- Check for leakage.

INSTALLATION
Installation is in the reverse order of removal.

CAUTION:
Do not damage or scratch A/C condenser if equipped and radiator core when installing.

INSPECTION AFTER INSTALLATION
- Check for leaks of engine coolant. Refer to Testing and Inspection.
- Start and warm up engine. Visually check if there is no leaks of engine coolant and CVT fluid if equipped. Refer to .