Exhaust Manifold: Service and Repair

REMOVAL AND INSTALLATION









[2.0L ENGINE Non-turbo]










[2.4L ENGINE (FWD)]










[2.4L ENGINE (AWD)]






REMOVAL SERVICE POINT

[[A]] EXHAUST MANIFOLD NUT/EXHAUST MANIFOLD WASHER/EXHAUST MANIFOLD/EXHAUST MANIFOLD COVER (LOWER) REMOVAL

1. Remove the mounting bolts of the exhaust manifold cover (lower) and move them to the position where they will not interfere with the loosening of the exhaust manifold nuts.

2. Loosen the exhaust manifold nuts, and remove the exhaust manifold nuts and the exhaust manifold washers.

3. Remove the exhaust manifold and the exhaust manifold cover (lower) as a set.

INSTALLATION SERVICE POINTS

]]A[[ EXHAUST MANIFOLD COVER (LOWER)/EXHAUST MANIFOLD/EXHAUST MANIFOLD WASHER/EXHAUST MANIFOLD NUT INSTALLATION

1. Install the exhaust manifold cover (lower) to the exhaust manifold (with mounting bolts removed), install the exhaust manifold and the exhaust manifold cover (lower) to the engine as a set.

2. Move the exhaust manifold cover (lower) to the position where it will not interfere with the installation of the exhaust manifold nuts.

3. Install the new exhaust manifold nuts and exhaust manifold washers, and tighten the exhaust manifold nuts to the specified torque.
Tightening torque: 49 ± 5 Nm (36 ± 3 ft-lb)


4. Install the exhaust manifold cover (lower) to the exhaust manifold, and tighten the exhaust manifold cover (lower) mounting bolts to the specified torque.
Tightening torque: 14 ± 1 Nm (124 ± 8 in-lb)


]]B[[ EXHAUST MANIFOLD BRACKET INSTALLATION





1. Temporarily tighten the exhaust manifold bracket with mounting bolts.
2. Make sure that the exhaust manifold bracket is closely contacted with the installation surface of each part.
3. Tighten the mounting bolts to the specified torque.
Tightening torque:

M8: 20 ± 5 Nm (15 ± 3 ft-lb)
M10: 41 ± 10 Nm (30 ± 7 ft-lb)