FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Inspection Procedure 3

INSPECTION PROCEDURE 3: Clutch Noise

DIAGNOSIS
Step 1. Check for insufficient clutch pedal play.
Q: Does the clutch pedal play meet the standard value?
YES: Go to Step 2.
NO: Adjust the clutch pedal play. Then go to Step 7.

Step 2. Check the clutch release bearing for wear.
Q: Is the clutch release bearing worn?
YES: Replace the clutch release bearing. Then Go to Step 7.
NO: Go to Step 3.

Step 3. Check the bearing sleeve sliding surface for insufficient lubrication.
Q: Is the lubrication of the bearing sleeve sliding surface sufficient?
YES: Go to Step 4.
NO: Repair the bearing sleeve sliding surface. Then go to Step 7.

Step 4. Check the clutch cover assembly for improper installation.
Q: Is the clutch cover assembly installed properly?
YES: Go to Step 5.
NO: Replace the clutch cover assembly. Then go to Step 7.

Step 5. Check the clutch disc facing for excessive wear.
Q: Is the clutch disc facing assembly worn excessively?
YES: Replace the clutch disc assembly. Then go to Step 7.
NO: Go to Step 6.

Step 6. Check the pilot bushing for damage.
Q: Is the pilot bushing damaged?
YES: Replace the pilot bushing. Then go to Step 7.
NO: Go to Step 7.

Step 7. Check the symptom.
Q: Is the symptom reproduced?
YES: Return to Step 1.
NO: The procedure is complete.