Inspection Procedure 2

INSPECTION PROCEDURE 2: Gear Shift Malfunction

DIAGNOSIS

Step 1. Check the excessive clutch pedal play.
Q: Does the clutch pedal play meet the standard value?
YES: Go to Step 2.
NO: Adjust the clutch pedal play. Then go to Step 9.

Step 2. Check the hydraulic system for leakage, air mix and clogging.
Q: Is there a leakage, air mix or clogging on the hydraulic system?
YES: Repair or replace the hydraulic system. Then go to Step 9.
NO: Go to Step 3.

Step 3. Check the clutch disc for distortion and excessive oscillation.
Q: Is the clutch disc distorted or oscillated?
YES: Replace the clutch disc. Then go to Step 9.
NO: Go to Step 4.

Step 4. Check the clutch disc spline for wear and corrosion.
Q: Is the clutch disc spline worn or corroded?
YES: Replace the clutch disc. Then go to Step 9.
NO: GotoStep5.